Implication of Galvanize substation structures

Implication of Galvanize Sub Station Structures

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When technology and human mind shake their hands with each other, be ready to invite a baby innovation to work in the interest of society. Yes, this statement is very true as technology has all the power which can be properly applied by the talented human brains to gift the world with wonderful innovations.

With one such gift, here is the galvanized product that has become a great help to the people indirectly as it safeguards them with unforeseen electric accidents. With the galvanize process, the wires are made safe avoiding any sort of mishap to occur. There is a full-fledged process known as hot dip galvanization carried out in order to cater these security and safety reasons. Let us know more about the entire galvanized structure available with one of the popular suppliers, Tanya Galvanizers that enables these security solutions.

The sub-station structures i.e. an assembly of equipments that support the main galvanization processes are:

  • Post Insulator
  • Lightening Arrestor
  • Beam
  • Current Transformers
  • Power Transformers

The motive of having Sub-Station Structures is to support power grid components and other electrical equipments.  The fabrication of these Sub-Station Structures is done from latticed angles, Pipes, Plates and other such components.  The galvanize consultant in India – Tanya Galvanizers ensures you with the best of the substation structures that can deliver safe and secured solutions for a long period.

Planned to be used interchangeably, the sub-station structures and switch yard structures work differently. For more information, switchyard Structure is generally applied for the assembly of switches, buses and auxiliary equipment, power circuit breakers, which are used to collect power from the generators of power plant and distribute to the transmission line at a load point. The transmission lines known as the power lines have a minimum of 66KV or above. Protection of substation equipments is the main aim of these transmissions Line Sub-Station Structures where shield wires may also used for communications.

Tanya Galvanizers uses the below mentioned raw materials for their substation structures:

  • Aluminum Sheets
  • Structural Forms – Angles, Channels, Beam, Plates, Flats, Rounds
  • Zinc
  • Primers
  • Paints

Once the raw materials have been converted to a finished product, the supply is carried on with the finish of Hot Dip Galvanized, Primer coated, Enameled paint coated OR Epoxy paint coated. In addition, Tanya Galvanization adheres to inspection wherein a simple physical and laboratory tests is conducted on the random selected samples with the following steps as per the requirements:

  • Visual Check Test
  • Thickness of zinc coating Test as per IS-6745/IS-4759/IS-3203
  • Adhesion Test as per IS-2629
  • Uniformity of Zinc coatings Test as per IS-2633

Thus, providing best quality products, Tanya galvanizers renders these solutions to the power plants, cooling tower manufacturers, Railways, Refinery Projects, Fertilizer Industries, Cement Factories, Petrochemical Projects and many other large scale of industrial units. For more information visit: http://www.galvanizers.co.in/sub-station-structures.html

Get in touch with us via Email: info@galvanizers.co.in or
Phone: (0265) 2632517 (O) / +91 8000842648

Galvanizing consultant

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Galvanizing consultant

With technology spreading its wings wide and large, every part of the world is able to experience its effect for good. Yes, the fruits that it has bestowed on humanity are utterly unmatched and incomparable to any inventions by far. And the people are enjoying the comforts and tech savvy products and services with both their hands.

Now, talking about certain areas where technology has really proved to be a boon and has altered the traditional way, one of the major contributions amongst it is providing safety and security in the entire work process of electricity. Earlier, cases of getting current due to some or the other reasons was very high, but with time and with incredible inventions, the world got a secured way of availing electricity and that is due to birth of galvanized services.

With hot dip galvanization process, big industrial areas as well as residential areas can be secured about the safety measures against electric current. So, what is hot dip galvanization actually? Well, it is a technical process that involves applying zinc coating on iron and steel surface to protect against the corrosion. The reason for using zinc while coating is that it has the quality of protecting the base metal by acting as an unreceptive shield between the metal and atmosphere! Additionally, it provides protection even when moderately sized area of the base metal surface is exposed.

This entire process requires a special as a proper accuracy needs to be followed here. Here, surface preparation is considered to be the most important factor in the application of zinc coating on the iron component surface area. If a slightest mistake occurs like inadequate surface preparation, then the entire zinc coating cannot be processed properly and the output will not be accurate. Hence, a proper hot dip galvanizing plant with a master of this subject is a perfect combination towards an accurate solution.

Though there are many such galvanizing consultants in India, it is necessary to contact one that has well past records of serving best galvanized products, proper space or an entire hot dip galvanization plant to cater accurate results and solutions. And the one that serves best fulfilling all the above requirements is none other than Tanya Galvanizers.

The galvanizing consultant – Tanya Galvanizers, located in Vadodara is one stop destination to avail all the galvanized needs as it has a rapport of serving with best accurate materials and solutions as a whole. Hence, if you are looking for some galvanization company to carry out some work related to hot dip galvanization, without any doubt resort to Tanya Galvanizers and be free with the rest of the things as you’ll be ensured with a perfect and secured solution for sure!

Galvanized Cable Raceways

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hot dip galvanized raceways

Technology with its continuous developments has assured the mankind with a recurring gift. The masterminds never stop researching and discovering new outstanding innovations and hence, time-to-time introductions have made it easier for a person to lead a comfortable life with all sorts of facilities and luxuries. There are many big and small things, though are not seen, are very important and cannot be missed. One such factor in the world of machines and machinery is galvanizing!

Now, what is galvanization? It is a process of that prevents rusting on steel and iron by providing a protective zinc coating over it. Amongst all, the most common and well known is hot dip galvanization wherein, the required parts are being bathed in molten zinc. The reason for doing this galvanization process is that it protects the material in two ways:

  • Prevents corrosive substances from reaching the more delicate part of the metal by creating a coating of corrosion-resistant zinc
  • The exposed steel can be protected even if the coating is scratched as the zinc serves as a sacrificial anode

Cables are the connecting link to the main electrical circuit, basically used to render a free flow of current. There are cable raceways that are used for laying underground cables. These cable raceways require a proper wiring system as they have a cover and no center perforation that increases the overall system performance. Being used in industrial, commercial and residential environments, these cable raceways have to be fabricated using superior quality material and advanced techniques. Having features like exceptional performance, durable finishing, low maintenance and high tensile strength, these cable raceways are used widely for an organized and increased performance.

But, in order to prevent rusting issues on it, it is highly advisable to get it galvanized. Moreover, galvanization is highly suited for enclosure applications in commercial, industrial and residential environments. As it leads to increased system performance, these galvanized cable raceways are majorly used in protection of cable laid inside any above mentioned environments.

There are many who are into galvanization of the products. If you are in Vadodara and are looking for the best galvanized company to take the charge of galvanizing your cable raceways, the one and only destination for you is Tanya galvanizers. Being proficient and having quality experience on hand, Tanya Galvanizers is known best to render galvanization to the demanded machinery and related products. It makes sure that your even smallest requirement is taken care of with respect to galvanization. With such risky affairs on hand, when one small mistake can create blunders and risk of life, it is very essential to be double sure regarding everything. Tanya Galvanizers understands this and provides with the best galvanized process that assures you with safety and rust free material for a very long time.

Hence, Tanya galvanizer is the best option to go for galvanizing your products like cable raceways. Once done, it surely will give a security and an unhindered performance for long!

For more information: http://www.galvanizers.co.in/race-ways.html

Get Your Products Galvanized at Tanya Galvanizers

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Galvanized Product and Services

With technology taking a giant leap every year, people have been blessed with so many comforts through machineries and tech savvy products that now, the absence of any of them can make a large difference to them!  Talking about the high end machineries, it is very important that it’s functioning takes place in a smooth way and this is possible by taking minutest care about every big and small parts of the machinery.

If you are searching for one such galvanized product supplier in Vadodara, it will be none other than Tanya Galvanizers. Tanya Galvanizers is a Vadodara based professionally managed company that is into core dynamic engineering and even into other areas like hot dip galvanizing, testing and supply of cable trays, galvanized earthing products, galvanized earthing strips, fabrication and much more.

Tanya Galvanizers has a very good experience of the entire product range that it serves to the public. It is widely known to provide very good quality products and rendering fully satisfactory services to their valued clientele. With this constant performance from their end, Tanya Galvanizers has managed to build a rapport and a good name in this industry.  Innovation and quality reputation are the two things that they stick on to in order to derive the best performance and results.

Not even the products and services, but the infrastructure at Tanya Galvanizers is even worth praise. The infrastructure is well organized and highly advanced that plays a significant role in its growth and success as a good infrastructure always aids in creating success stories of such industries. Performance highly depends upon the facilities available and at Tanya Galvanizers; one can find a sophisticated infrastructure with a well equipped workshop, modern machines with latest technology, highly experienced engineers and a best team to produce quality products at customized rates.

The services that are majorly offered here are:

  • Galvanizing consultation
  • Galvanizing job work

The products that are offered by Tanya Galvanizers are:

  • Cable trays
  • Galvanized Crash barrier
  • Race ways
  • Earthing strips
  • Galvanized Earthing materials
  • Sub-station structures
  • Hot dip galvanization

If you are in search of a company providing above mentioned products and services in Vadodara, the best and the one and only option that can come to your mind is Tanya Galvanizers. With its continued service of excellence and providing high quality products, it has become the one stop hub for all the people who intend to get such kind of products and services.

For more information: http://www.galvanizers.co.in/products.html

Types of Crash Barrier – Tanya Galvanizers

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Galvanized Crash Barrier Types - Tanya Galvanizers

Technology is the prime reason for the mind boggling innovations that has led the world with high level safety and comfort. With the high tech machinery coming into existence, it has become easy for the professionals of various segments to provide an enhanced facility to the people worldwide.

With commutation being a daily affair, every country strives hard to provide a smooth channel of roadways with every possible facility that can aid the commuters with a safe and quick driving. With the emerging products to keep the commuters in the safety zone, crash barrier is one such product that goes a step ahead in providing a secured and safe transport.

The basic purpose of the galvanized crash barriers is keeping the vehicles within the roadway and preventing them from dangerous accidents like collision with big obstacles like walls or large storm drains, boulders or buildings. Moreover, installing these crash barriers at the roadside prevents errant vehicles from entering deep waters or traversing steep slopes.  There are many dealers who are into crash barrier manufacturing in India but out of them, Tanya Galvanizers has made a name in it as a premium supplier. Providing various types of galvanizing materials, Tanya Galvanizers assures its clientele with the best quality galvanized products.

Tanya galvanizer is known to provide various types of crash barriers:

  • Roadside barriers: These barriers are known to protect the commuters from roadside obstacles or hazards like water bodies, steep slopes that can cause crashes or fixed objects like bridges.  It can even be along with median for preventing the vehicles to collide with hazards.
  • Median barriers: Precisely designed to strike from either side, these median barriers prevent vehicles from crossing over a median and striking on the oncoming vehicle.
  • Bridge barrier: Being usually higher than the roadside barrier, these bridge barriers are used to prevent pedestrians, trucks, buses, cyclists from rolling over the barrier and falling over the other side – be it roadway, river or a railroad below.
  • Work zone barriers: The work zone barriers that are of two types: temporary concrete barrier and water-filled barrier safeguard the traffic in work zones can be relocated as and when conditions change in roadways.
  • Flexible barriers: The reason for these barriers known as flexible barrier is because they deflect 1.6 to 2.6 m when they get struck by a light truck or a passenger car. The flexible barriers have an impact of energy which is dissipated through tension in rail elements, posts, soil and vehicle body work, deformation of rail elements and friction between rail and vehicle.
  • Semi-rigid barriers: Including heavy post blocked out corrugated guide rail, box beam guide rail and thrie-beam guide rail, these barriers deflect 3 to 6 feet and impact energy is dissipated through deformation of posts, soil and vehicle bodywork, rail elements and friction between rail and vehicle.
  • Rigid barriers: Constructed of reinforced concrete, these barriers require very little maintenance and are used to protect traffic from hazards very close behind the barrier. Impact energy dissipated through deformation and redirection of the vehicle itself.

For more information visit: http://galvanizers.co.in/crash-barrier.html

Galvanized Safety Earthing Products by Tanya Galvanizers

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Galvanized - Earthing Strps & Plates

Unlike before, the current world is highly dependent on technology for hundreds of big and small tasks. Earlier people used to have all the man made options available but today, doing the same efforts will just be considered a dream. With so many hi-tech facilities available around us, we tend to demand just more and more of such comfort that can make our lives better and more comfortable. There are so many equipments created by masterminds to help and assist people for their various jobs. Some are well-known and common for all, where as some are restricted to particular segment of people. Like for instance, if we talk about electricity, going in deep lets us know the small and big requirements that needs to be fulfilled in order to provide safe electricity to the people worldwide. These minute things are never given a thought on by majority, but yes, the tech savvy people have definitely made the roads smoother for the people who work with the electrical segment.

Earlier, as the safety measures taken were almost nil, people had to face electrical shocks and other such accidents very often. Taking this thing into consideration, technologists developed certain products that can bring ease as well as full stop to the fatal accidents. Out of many, one such manufacturer that is known to provide such safety earthing products is none other Tanya Galvanizers! Yes, Tanya Galvanizers manufactures such high quality safety products and strives to provide an ultimate safety solution to the people.

Focusing on the various high quality safety earthing products, Tanya Galvanizers is known to provide with the following:

  • Earthing Plates

Made from GI, CI or copper, the earthing plates are known to have dynamic features like corrosion resistance, shock resistance and high durability. These earthing plates are widely used for industrial purpose.

Available in various size and specifications, the earthing strips are known to possess good thermal and electrical conductivity. Being dimensionally accurate, durable, corrosion free and robust in construction, the earthing strips made from GI, copper or aluminum are in much demand today.

Presence of these highly useful earthing products, Tanya Galvanizers have moved a step ahead in maintaining quality and rendering safety to the people in every way.

Visit : http://www.galvanizers.co.in/earthing-materials.html

Earthing Material Products

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Galvanized Earthing Material Products

Today’s technology has given birth to a lot of significant innovations which now seem to be so difficult to live without. There are innumerable introductions that we may not know their importance but still, plays a very important part in some or the other things. Equipments have become a part and parcel of everyone’s lives. For the ones who are involved in construction or engineering business, they have more inclination towards the availability of upgraded equipments that can aid them with better outcome and results.

Electricity – one of the greatest innovations has given utmost comfort to each and every human on this planet. One cannot imagine his life without electricity. But for this, there are thousands of big and small requirements that need to be met and one such requirement is earthing. The core reason of earthing in electrical networks is ensuring safety. If the metallic parts in all electrical equipments are grounded properly then in case of failure of insulation inside these equipments, the danger of voltage level getting high is nullified. Hence, by earthing, an alternative path is created for the fault current to flow in order to avoid any danger of equipments being damaged.

Hence, with this safety motive, Tanya galvanizers provide several earthing material products that can bring ease to people by avoiding fatal accidents.  Such high quality earthing products provided by Tanya galvanizers are:

  • Earthing Pipes

Widely used in power transmission applications, the earthing pipes are robust in construction, very easy to install and is known to provide good earthing with great durability in performance. Using premium quality raw material, the earthing pipes are accurate in dimension, high in tensile strength and are corrosion resistant.

Made from good quality GI, copper or aluminum, these earthing strips are known to possess good thermal and electrical conductivity. Qualities like dimensionally accurate, robust in construction, durability in performance and corrosion free nature has made it quite popular. Moreover, it is available in various sizes and specifications depending upon the diverse requirements of the clients.

  • Earthing Wire

Extensively used in various electrical, automobile and electronic equipments, these earthing wires are made from GI or copper and are available in various sizes. Using the premium grade galvanized metal; the earthing wires have exquisite quality of high durability and excellent shock resistance.

  • Earthing Plates

The dynamic features like corrosion resistance, shock resistance and high durability have made an extensive use of the earthing plates in the present times. Earthing plates are made of GI, CI or copper depending upon the client’s requirement.  Earthing plates are extensively used for industrial purpose.

  • Lightning Arresters

Electrically connected to the ground terminal through a wire, these lightning arresters protect the building in the event of lightening. Like for an instance, if lightning strikes the building then it will strike the lightening rod and will be conducted harmlessly to the ground through wire, avoiding fire or any sort of electrocution. The lightning arresters provide great protection and insurance against the damage of electrical devices or even the buildings.

Thus, catering to the individual demands of all the clients, Tanya Galvanizers ensure to render them with all the required earthing material products by taking minutest care of their requirements.

For more Information: http://www.galvanizers.co.in/earthing-materials.html

Perforated Cable Tray

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Galvanized cable tray

There has been no looking back for the world, tasting the fruits of technology which was beyond a man’s imagination. With such significant inventions, the modern day life has changed for good. People are able to extend as well as receive comforts from various ends enhancing their capabilities as well as productivity in their respective areas.

There are many hidden requirements that accompany the major product or service. Like for an instance, talking about the main term ‘electricity’, it consists of many big and small aspects that need to be met mandatorily. Here comes the role of innovative techniques and introductions that has made the lives of people easier by getting the basic need of electricity easily. But, how does the entire process work? Or how does the entire electricity system gets channelized by meeting all the requirements? Let us know about one of the important ingredients that play a vital role in this advanced system of today– the cable tray!

What is a cable tray? It is basically used in electrical wiring that supports insulated electric cables which are used for power distribution and communication in the buildings. More used for commercial and industrial construction, these cable trays are actually the alternatives to electrical conduit systems or say ‘open wiring’ in a layman term! Thus, considering it to be a safe and secured, the cable trays have been in demand and have become one of the mandatory requirements when it comes to electrical components.

Amongst the many manufacturers existing in Vadodara, the one that stands out different is Tanya Galvanizers. The reason behind being it a premium manufacturer is its detailing, commitment as well as the quality delivered.  A plus point to it is the experience that they have attained over the years in manufacturing these products – providing an ultimate quality and satisfactory services to all its valued clientele.

It is known to supply cable trays with a standard length of 2500mm. Though, it makes sure about individual requirements and work accordingly. The product range at Tanya Galvanizers include three types of cable trays –

  • Perforated Cable Trays
  • Ladder Cable Trays
  • Sheet Thickness

The perforated cable trays are fabricated with quality raw materials like GI aluminum. Available in different types, these perforated cable trays are usually fabricated in mild steel which can further modified as per client’s requirements of either having it in grey color enamel paint or powder coat and fabrication in pre-galvanized steel or hot dip galvanized.

Features of Perforated Cable Tray:

  • Not at all complex! Easy to use
  • It is corrosion resistant
  • It lasts longer – durable in nature

These features increase the demand of perforated cable. Moreover, Tanya Galvanizers also tend to provide various accessories like clamps, connecting pieces and slotted angles that can be an aid in support and installation of cables over these perforated cable trays.

By conducting a procedural inspection through physical and laboratory tests, it makes sure that the product delivered is up to the standards and has no flaws of any kind. This strongly makes Tanya Galvanizers – the best dealer of cable trays and other related galvanized products in Vadodara and the whole of India.

Visit for more: http://www.galvanizers.co.in/cable-trays.html

Choosing the Right Earthing Strips

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Choosing the Right Earthing Strips

Earthing is done to connect the non-current carrying parts of the electrical apparatus to the general mass of earth in such a manner that all times an immediate discharge of electrical energy takes place without danger. A good earthing system would ensure the following:

  • Protect users from danger of electrical shock by blowing a fuse
  • Ensure that the conductive parts of an electrical equipment does not reach dangerous potential
  • Provides a safe conducting path that successfully dissipates short circuit currents
  • Preserves the voltage at any part of an electrical system at a known value to avoid passing of excessive current or voltage on the appliances or equipment

Earthing provides protection against static electricity from friction

Earthing is paramount in saving lives of people and mitigating vulnerabilities to sensitive electrical equipment. Earthing strips are employed to divert the fault current through an alternative route to the ground so as to safeguard the equipment.

What to look for in a good earthing strip?

The earthing strip should exhibit low resistance to electrical current, should be able to withstand the impact of corrosion inducing agents and must be capable of dissipating abnormal fault current regularly.

The strips should be constructed out of superior quality copper, aluminium or Galvanized Iron (GI). Flexibility in thickness and width should be present. A normal earthing strip may have its thickness anywhere between 3 to 6 mm whereas the width may vary from 15 -100 mm. This flexibility ensures that the strip can prove useful in varied applications. The thermal and electrical conductivity of the earthing strip should be good. Galvanized strips come loaded with all the qualities that you may seek in a perfect earthing strip. Disregard of safety matters and use of faulty electrical equipment have claimed many lives. Hence the earthing strip you choose for your application should have accurate dimension, robust build and corrosion resistance.

Galvanized earthing strips are manufactured using premium quality iron or steel. The strips are subject to galvanization in accordance with the ISI specifications. Earthing strips are most preferred in areas where the soil conditions are rocky.  The coating of zinc on the galvanized strips is recommended to be a minimum of 80 microns. The hot dipped galvanized iron strips have a width in the range of 25-75 mm and thickness of 3-12 mm. The strips have protracted life and require very little maintenance during their lifetime.

Sourcing earthing equipment

Based out of Vadodara, Gujarat, Tanya Galvanizer offers all types of earthing equipment. The Company is reputed for providing innovative and high-quality earthing equipment that are extremely durable and safe to use.

For more Information: http://galvanizers.co.in/earthing-strip-cable.html

Prashant / Tanya Galvanizers – Cable Tray Supplies In India

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Types of Cable Trays- Galvanizers

Just like a road bridge routes the traffic from one point to another, in the same way a cable tray system is a structure that routes electric cables. A cable tray system may either be a standalone unit or an assemblage of units working in synergy to lend support to cables in a rigid manner. Through the raceway, the cable tray underlies the wire layout across exposed spans in the electrical system. Depending upon the application and type of structure of the Cable Tray system, there are various types of cable tray systems available.

Types of Cable Tray

Ladder Cable Tray as the name suggests resembles a ladder. It has two longitudinal members which are connected by multiple transverse members at regular intervals. Ladder cable tray is preferred when the support span is intermediate to long. The tray comes in a range of widths, depths, lengths and run spacing with the spectrum extending up to 36 ,6,24,18 inches respectively. 

Solid Bottom Cable Tray is preferred in applications where the operating voltages are relatively lower and hence there is minimal ventilation requirement to dissipate the heat. These are primarily used where support spans are short to intermediate. Smaller instrumentation, telephone, computer, telecom and fiber optic cable can be routed from one location to another using a solid bottom cable tray. Protective layering made with metal, fiber glass and other materials are used for non-ventilated support.

Trough Cable Tray, either metallic or non-metallic, is preferred for cables that have moderate heat dissipation and hence need lesser ventilation than ladder cable. Cable support is provided at every 4 inch using transverse or radial members. The support span extends from 5-12 feet and maximum width, depth, length and fixed rung spacing are 36,6,24 feet and 4 inches respectively.

Channel Cable Trays are employed in areas where conduits are not used and minimal tray cables are required. Such tray is used for support span ranging from 5-10 feet. The standard width and length extends to a maximum of 8 inches and 24 feet respectively.

Wire Mesh Cable Tray can be customized to suit site requirements for telecom and fiber optic cables at low voltage. The tray is zinc plated with wire mesh configuration. The standard width, depth and length spans to a maximum of 24 in, 4 in, and 10 feet respectively.

Single rail cable tray can be installed relatively faster compared to other trays. Cable can be laid with ease for convenient entry and exit. The tray is useful for power cable applications where low voltage is involved. The tray can be mounted on walls in single or multitier manner. The standard width, depth and length spans to a maximum of 24 in, 6 in, and 12 feet respectively.

Safety and precautions

A cable tray is vulnerable to fires if it comes equipped with combustible cable jackets. If the fire spreads within the installation, it can result in a major catastrophe. This situation can be averted by using fire resistant cable jackets and also by applying a coat of fireproof material on installed cables. However, there is a caveat. Heavy coats of fire retardant material can severely compromise the heat dissipation capability of cables and as such proper cable ratings need to be picked up. Further, plastic cable trays with fiber-glass reinforcement can catch fire and as such proper fire-resistive arrangement is required.

Cable trays are installed in areas which can be reached with difficulty. Crammed spaces and irregular upkeep can lead to deposition of combustible dust.

Metallic cable trays or cable insulated with silicone foam seals exhibit expansion upon being heated. This susceptibility can be mitigated by using fire-stop mortars with recommended compressive strength and thickness.

How to source the Cable Tray

With its headquarters in Vadodara, Gujarat, Tanya Galvanizers is one of the leading engineering companies which tests and supplies superlative cable trays that would come good for all your cabling purposes.