Introduction to The Various Categories of Cable Trays Manufactured by Indian Companies

The power distribution and the communication industries alike has a larger dependency on managing cable as the wires that gets utilized in the distribution of power and communications  requires  to get extended and interleaved in such a manner so that the hazards like the breaking out of the fire gets to check. Cable tray plays a crucial role in both of these industries.

These trays have its utilization to channelize the wire in the manner intended and the trays are considered an indispensable component across varied industries that include the construction industry. Accessories like the cable ducts, similarly, have great importance in purposes like cable jetting. This article shall discuss about different categories of the cable tray that is manufactured by the various cable tray manufacturer in India.

Stepladder cable trays

Stepladder cable trays

Stepladder systems find the maximum of its uses in power distribution. These cable ducts accessory appears in the scene in steps to secure the cables in the effective manner. These get installed with the efforts of the specialists in the application. In case the cover is not required, the percolation of air is allowed to ensure proper ventilation across its open space. If one among the several of its benefits of these trays is to be mentioned, it shall be the fact that the process does not allow the development of moistures inside as the wire gets sufficiently exposed to air and light.

Channel cable trays

Channel cable trays

Trough or the channel trays are generally used to support wires of comparatively lesser sizes that range between five to twelve feet in length. This category of trays supports those cables that yield lesser amount of heat. These trays for cables allow a smaller extent of ventilation. These trays can be formed either of metallic or nonmetallic materials.



Single cable rail

These categories of cable ducts can be installed very easily. It can be availed in either single or multiple tiers. Typically, these are ten to twelve feet in length that can be intersected very easily through this arrangement. It finds its typical application to channelize the wire in power systems of low and medium voltage capacities.

Wire basket

Wire basket

This category of trays finds its application across the telecommunication industry specifically. It is the idealistic suits the wires of low voltage and fiber optics. Usually it is manufactured out of steel and in some cases it can be availed with a lamination of zinc on it too. Cables between three to eight feet in length can be channelized easily through this category of the tray.

Depending on the requirement, one has to make his choice from the categories mentioned above. Different varieties of trays have different utilities. One can even seek online to avail the best category of these cable ducts. As the numbers of the manufacturers and the dealers with this product had really quantified, the customers can definitely yield some benefits in his behalf in terms of the quotes and other related offers with these products.

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Benefits Derived from Using Earthing Strip & Cable Trays

The electrical system is considered to be essential part that is often noticed to be left out until the last minute, when there is a planning to add installations within an industrial plant or its construction. Since these are left out at the planning stage and only taken into account the last minute, the parts that are utilized for creating the lines are said to be much more expensive than it needs to be. But if the stage is properly set and planned, it would definitely cost the organization much less and also help it be going smoother and also better organized. This can be achieved with the use of earthing strip & cable trays, rather than the expensive pipes for protecting the wiring.

Cost effective

A major advantage derived by using the cable tray, is that it tends to cost much lesser than that of other procedures that are present to protect the wire cables present at the production floor. Several production machines also are run with different types of corrosive chemicals or caustic as a byproduct. In case, they were permitted to leak across the cables at the time of operation, then very soon they would have to be replaced, therefore, increasing the production expenditure. There are numerous companies that do provide tray systems that can solve this issue, either by shielding them completely or to sweep them out of the path.

Greater reliability

Due to their efficient design and durability, the wire tray systems simply are quite reliable than that of PVC or galvanized conduit piping. However, the conduits are vulnerable and could be easily damaged during operation of the machines, similar to the wiring bundles that they are meant for protecting. The tray systems have been designed for being flexible in installation, to be placed anywhere next to the machines, which they serve, hence, being safe.

Better adaptability

The trays along with the installation kits have been designed essentially for creating an open cable storage system. Also, it is an adaptable system, which could be fit into an electronic, mechanical or industrial design. They are so much adaptable that expanding the current system becomes a cakewalk and every wiring bundle can be organized properly and also accessible. Within hours, it becomes possible for the person to move a complete operation or add to it, right from machinery to earthing strip.


Moreover, the tray system is less vulnerable to becoming a hazardous channel of byproducts. The PVC conduits could over a period of time, build up moisture, channelizing it via earthing strip to production line connection. The conduit pipes channel heat from external fire right into the cable insulation that it protects. Yards of cable, in comparison get destroyed within the closed pipes against several feet that lead into an accessible tray.


The trays are undoubtedly very efficient and also easy easier to use. Hence, it requires very less maintenance and is trouble free. These are being used in greater volumes these days, across the globe due the fact that they are visible for any kind of maintenance checks, therefore making searching for issues, picking up and replacing an easy task.

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The Concept of Galvanization and Its Uses in Large Scale Industries

Galvanization can be explained as the process which provides a protective coating of zinc is applied on iron or steel to prevent the chances of rusting. The process of galvanization i.e. the hot-dip process is the most common form of this method, where parts are sunken in zinc in molten state. This process is widely used in an array of industrial applications and needs, out of which electrical and instrumentation shall be few worth to mention.

A properly designed earthing system is essential that ensures the protection of personnel and equipment alike, from related danger associated with it. In order o achieve an efficient and effective earthing system; it is very essential that a low level of electrical resistance to the earth is achieved through the usage of quality conductors that has sufficient cross sectional areas to carry the expected flow of electricity. It also requires of the conductors to have a high degree corrosion resistance capacity. Fault current and corrosion can result in the formation high resistance joints eventually leading to overheating. Thus, if an earthing system is correctly installed and maintained well at regular intervals, it can be expected to last for many years.

Application of Galvanization as a Protective Measure

In cases of electrification, where the ultimate accuracy and safety of the entire system is justified and measured in terms of the precision of earthing, the process of galvanization had been a boon to the electrical engineers and technicians. This done by digging a pit along the boundary of a building and inside it a metal rod, connected with the main control panel of the electrical system, is merged and in turn the pit is filled with salt. This requires the uses of Earthing Strips and Cable Trays for which latest methodologies and procedures for galvanization are applied. On its virtue of having dimensional accuracy, these strips possess excellent thermal and electrical conductivity and thus enjoy high demand in the market, globally. Asides, they are also used in industries like automobile and electrical industries, power plants, manufacturer of cooling towers systems, railways, Cement Factories, Refinery Projects and other gigantic industrial units.

The objectives of Cable Trays are especially to suit the matters regarding the laying out of the instrumentation as well as the electrical power cable for the power connection in multiple stages stage in the plant. Thus, it can be said that the application of this methodology provides a good number of benefits including facts like adding life to the supporting structure & the strength of entire system and it significantly cuts down the expenses under the heading of labor cost as the need for the numbers of maintenance activities drops subsequently.

Depending on the point of application strips for earthing and cable trays comes in a wide variety of specification, but the application of the process of galvanization is done with the objective to step up its effects and to add life to the overall system.

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Understanding the Galvanizing Requirements

The term ‘Galvanizing’ tends to refer broadly to elector-deposition process, where another thin layer of metal gets added to the item that is created from steel. The objective to galvanize is in protecting the base steel which can be done by preventing rusting. But, one effective galvanizing method does not actually employ any kind of electrochemical deposition and is called popularly as HDG or hot dip galvanizing.

What is Hot Dip Galvanizing?

Hot dip galvanizing or HDG as it is known has become popular widely due to its effectiveness, where corrosion protection is concerned. As a matter of fact, ‘galvanizing’ term is used for referring towards hot dip galvanizing. This method witnesses a 4 layered corrosion resistant surface or finish that is produced on steel base by using zinc with the help of electrochemical process. However, the metal, iron or steel to be given protection from corrosion is said to be passed via zinc molten bath at a very high temperature which is about 460 degree centigrade. Here, zinc is known to bond with steel at molecular level. From the 4 layers that are created, zinc is the top layer, while the 3 layers found underneath are created from iron-zinc alloy. It can be said that Hot Dip Galvanizers in India are used extensively for industrial applications that needs the effective resistance towards corrosion and strength of steel.

Why it is getting popular?

Hot dip galvanizing is said to be proven to be much superior, when it is compared to the other prevailing methods, such as use of paint, mechanical galvanizing, metalizing or electroplate galvanizing. Moreover, it has emerged to be one of the best, result oriented, reliable and most used techniques across the globe for meeting every type of galvanizing needs. Unlike electroplate galvanizing (that is regarded to be the main form of galvanizing); hot dip galvanizing does produce a much durable and thicker coating, which is quite suitable for all outdoor applications. Even thin coating that is produced through electroplating is consumed much quickly, thereby exposing steel base towards corrosion.

More about Hot Dip Galvanizing (HDG)

HDG is said to result in superior protection especially from rusting or corrosion. The hard steel-zinc alloy layers does offer effective barrier. In case the barrier gets damaged, then the zinc tends to act as sacrificial anode. The electrons present in zinc coating would sacrifice themselves for preventing corrosion. Besides it, the topmost layer that comprises only zinc, while reacting with moisture, carbon dioxide and oxygen in air, forms thin, but very hard film known as zinc patina (that is actually impermeable zinc carbonate layer). It also acts as effective barrier over galvanized zinc coating that protects it from probable corrosion. Moreover, zinc is much more reactive than steel or iron. Hence zinc galvanized coating does corrode first, therefore, protecting base metal.

Since hot dip galvanizing leads towards bonding of zinc with steel at molecular level, galvanized coating can easily cover the whole surface, which includes holes, scratched and joints. These days, HDG is being used widely in various applications which are as follows:

  • Automotive body parts
  • Consumer appliances
  • Walling
  • Roofing
  • Handrails, etc.

Due to its highly superior corrosion resistance properties, it is used increasingly for protecting the exterior automotive panels and parts. Moreover, hot dip galvanized strip of steel is commonly used in heating, cooling ducts systems present in buildings and metal pails.

Selecting the right company

This is very much essential to get the best results and the desired quality. As a matter of fact, quality should not be compromised over price and it becomes essential for the individual to have a proper look at the company’s profile, its dealings and the type of material produced by it. Doing a thorough research is likely to help in taking informative decisions that would prove to be beneficial in the long run.

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Why to Adopt Galvanizing Technique?

Galvanizing is the methodology of layering of cover prepared as a coating of impeccable zinc that is abstracted from the material comparable like the procedure of withdrawing from the fluid zinc shower. The underlying course of action of zinc or iron blends in the layer is the result of a metallurgical reaction between fluid zinc and the steel or the iron material that is continuously mixed.

Galvanizing is distinguished to be an evaluating towards the framework in light of the actuality when the reaction between the fluid zinc and steel won’t happen unless the steel surface is artificially cleaned.

Since zinc/iron syntheses are harder than the underlying steel, they will give sublime smashed range impenetrability to the mixed piece. Zinc layer guarantees the surface against disintegration by offering affirmation to the iron or steel as it shields the base metal from the atmosphere and as it is more electronegative than iron or steel along with this the zinc gives cathode security. Further the mix of all the layers gives toughness and impenetrability to mechanical damage throughout assembling and transportation.

About Galvanizing

  • Galvanizing mantles are confined by a manufactured technique all around which steel and zinc metallurgical bond, constituting a course of action with the end goal of imperviousness to consumption. These are specified in utilization security.
  • The focus when possible, the galvanizer should be perceptive concerning about the evaluation of picking steel in order to resolve to bring to a close end in the Galvanizing technique.
  • Despite the way that most ferrous materials could be hot-dip Galvanized, the compound alliance of the material impacts the characteristics of the Galvanized blankets.
  • Generally Steel social orders shift pivoting upon the quality and organization necessities. Accompany parts in the steel, for instance, silicon and phosphorus, impact the blending methodology and moreover the structure and sign of the Galvanized layer. Case in point, certain segments demonstrate in the steel may achieve a top made completely out of zinc-iron compound layers with very nearly no free zinc layer.

Its use

Hot dip galvanizing steel has been in great use for more than one and a half century. The vitality of such products from the virtual well being utilization of zinc under most organization conditions is liberally better than steel and iron. Despite making a physical block against utilization, zinc cathodically secures the uncovered steel.

Furthermore, blending for security of steel and iron is supported because of its straightforwardness of order and simplicity. It gives a thick significant layer, which may be more than fundamental for the assurance of the underlying metal in a couple of demands. This has uncovered to be right by virtue of auto figures, where additional rust fixing paint will be used. In such cases, a more thin indication of galvanization is connected with electroplating, termed as electro galvanization.

Galvanic statement could be finished by partner zinc both electronically and ionically. In such circumstances, zinc is utilized by the electrolyte as a part of slant to the metal, which it guarantees, and backings the structure of metal by galvanizing an electric current.

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The Many Benefits To Hot Dip Galvanizers

The Benefits

There are many benefits to using metals that have been treated in hot dip galvanizers. Cars that have been made using the treated metals are going to look better and last longer than cars with untreated metal. There are many kinds of outdoor furniture pieces that are made out of metal. People who purchase metal furniture that was not zinc protected are going to have to replace their furniture a lot sooner than people who purchase their metal furniture that was protected. Besides looking better, the treated metal furniture will also last longer without falling apart and possibly breaking when people are on it.



Protecting Your Items In Three Different Ways

The process of hot dipped galvanizing will protect the material in several different ways. Material that was hot dipped galvanized will weather at a much slower rate which gives the item a longer and more predictable lifespan. The coating also sacrifices itself to small areas that are exposed through cutting, damage and drilling. It also protects larger areas from damage and it also prevents the creep of sideways rust.

No matter how you look at it hot dip galvanization is key to keeping your items looking great!

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What Are The Benefits Cable Trays Offers?

These offer plenty of benefits for which the user can select them. Taking a look at the few common reasons why one should go for the cable trays.


Unlike the traditional conduit systems, cable trays require quite less maintenance. Their physical condition can easily be inspected visually. It is also less prone to damage due to fire as only a small portion of it gets damaged. When looking at its complete maintenance, it requires less time and labour.


They possess unmatched reliability which becomes an important factor when looking at industries of data communication. Along with this it doesn’t even possess the problem of moisture build up as it is not a closed system. This also reduces much of the damage and hence becomes a reliable option for industries.


The change in technology with each passing day demands systems that can adapt quickly and efficiently and same is the case with the cable trays. These can offer easy adaptability to new needs and technologies.

Types of cable trays for varied needs

There are different types of cable trays that are available in the market which satisfies diverse needs.

Series 5 cable tray

The series five cable tray supports cables ranging from light weight to heavy weight. The ventilation offered in 5 series is better. It can be available in aluminium, galvanized steel or stainless steel option.

Series 6 cable tray

The series six is commonly used in schools, hospitals, airports as well as offices. Its installation is quite easy. It can also be customized in length according to the need. If you require barriers, that can also be installed that would help in reducing labor costs.

Shielded cable trays

The best advantage these offer is by reducing interference at the source. It also helps in creating distance from radiation sources like high voltage power equipment. This is a premium quality cable tray.

Cable tray: Cost

Comparing to conduit systems, the installation of cable trays are almost 50% -60% less. These are less expensive when compared to conduit systems, although they comprise of a tray, fittings, support etc. You will not only see savings in its purchase or installation, but this can also be viewed later.

  • The maintenance costs of cable trays are quite less.
  • The requirement of configuring it from time to time is quite less which means that expenditure.

Overall the money spent for its purchase to its maintenance is quite a cheaper affair calculated to the regular conduit system.

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Advantages of Hot Dip Galvanizing

150 year old practice of protecting steel from corrosion using molten zinc at a high temperature is called hot dip galvanizing. This method is often referred to as just “galvanizing” as it is a developed form of galvanizing. Zinc is the root element used in this method of galvanizing. Hot dip galvanizing cannot be done without using zinc. Zinc is used in galvanizing, is a healthy metal which is completely recyclable.

Hot-dip galvanizing is the process whereby fabricated steel, fasteners, structural steel, castings, or small parts, including small parts are immersed in a kettle of molten zinc, resulting in a metallurgically bonded alloy coating that protects the steel from corrosion. Generally flat or coil form of steel from the 10 gauge to 28 gauge range, is also protected from corrosion in a slightly different process by hot-dip galvanizing.

Electro-statically applied zinc, Steel coated with zinc-rich paint, and mechanically applied zinc are commonly known as hot dip galvanizing is used incorrectly in the society. All of these methods of applying zinc to steel for corrosion protection are very different from this method, and may be not appropriate for environmental exposures and many situations.

Hot dip galvanizing generally has lower cost in comparison to other commonly used protective coatings for steel. The application cost of labor coatings as painting has risen far more than the cost of factory applied on hot dip galvanizing.

The initial cost of hot dip galvanizing in some cases is higher than alternative coatings. Galvanizing is invariably more cost effective due to lower maintenance costs during a longer service life. Maintenance is even more costly when structures are located in remote areas. Maintenance process has a negative impact on productivity.

The life of hot dip galvanized steel or iron is more than 50 years in most rural environments, and from 10 to 30 years in most corrosive urban and coastal environments. It is 20% more than alternative coatings.

Immersion in acid ensures uniform cleaning of the steel surface, in contrast organic coatings must be applied on scratchy cleaned surfaces and verified by third party inspection. Additionally, the application of unrefined coatings is limited in terms of prevailing environmental temperature and relative humidity which adds to the cost of applying a paint system.

Prashant Galvanizer has an experienced team of skilled worker for manufacturing Hot Dip Galvanizing plants. The Galvanizer who is famous in Gujarat as the Galvanizer Consultant, provide consulting services to the engineering, galvanizing, and manufacturing industries regarding all phases of hot dip galvanizing.

Galvanizer Suppliers and Consultants in India

Galvanization is the process wherein, steel is dipped in the in the molten zinc alloy for few minutes to give it an extra coating that protects it from rusting. The basic elements to the galvanizing process involve Surface Preparation, Galvanizing and Finishing. Prashant Galvanizers have a vast knowledge of nearly so many years in providing galvanizing service, producing, manufacturing and dealing. Engagedin manufacturing and supplying of galvanizing plants, hot dip galvanizing plants, weakening resistant hot dip galvanizing plants, catholic protection galvanizing plants and barrier protection galvanizing plants, Prashant Galvanizing Suppliers are one of India’s foremost advisor, dealer and constructor of Hot Dip Galvanizing Plants (address: G-18, Gajanand Complex, Nr Makarpura Bus Depot, Vadodara – 390010).

Engaged in selling and manufacturing of galvanizing plants like wire galvanizing plants, electro galvanizing plant, constant type wire galvanizing plants, multi strand non-stop wire galvanizing plants.The physical as well as laboratory tests are performed in order to check Thickness, homogeny of coating and Appearance. Goods are galvanized according to the worldly acceptedideology given by American Society of Testing and Materials i.e. ASTM and other links like Canadian Standards (CSA).Essential aspects like surface preparation , galvanizing and concluding plays a key role in the galvanization process which makes choosing of a good Galvanizer Consultant important.

They are one of the hardest working Galvanizer consultants in India who believe in doing their work perfectly and in the specified time limit. The suppliers provides exact amount of information about the important plans, construction papers to the clients. Galvanized bolts are just like any other bolt but they are unbreakable with an electrochemical process called galvanization.This process makes a bolt stronger, able to withstand the harshest weather conditions, especially for bolts used in marine applications to keep away from corrosion. Electroplated nails are good examples of these. Hot dip galvanizing for bolts on the other hand are best suited for outdoor applications. Electroplating though is general among nails and bolts as they are much cheaper to do and manufacture, and does offer some level of resistance to rust if not worn outdoors. The problem with paints and other coats occurs when the coated object gets spoiled or damaged. A scratch exposes the base steel to wetness and this result in rusting. Once rust appears in one spot of a surface, it spreads all over the surface. This rust spreads under the paint or any other coat, causing the paint to skin away in due time.

Galvanization: Protection Against Rusting

Hot dip galvanizing is generally used in several industrial applications where protection from rust or corrosion is needed. Industrial galvanizers play chief role in defensive iron, steel and aluminium surfaces from corrosion. The reason of galvanizing is to defend the base steel by preventing rusting. However, one of the most successful galvanizing methods does not occupy any electrochemical deposition. It is known as hot dip galvanizing or simply HDG. The steel or iron base is passed through a molten bath of zinc at 460 degree centigrade of temperature which allows the zinc to bond with the steel or iron base at a molecular level.Zinc paint is the most frequently used repair methods for protection from corrosion. However, here the performance depends on the quality of application. This in turn depends on a number of factors like condition of the steel surface, surface preparation, weather conditions, and the skill of the painter.

A firm offering Galvanizing services must be chosen according to the necessities and that too adhering to the highest quality standards must be chosen. A proper quality control program must be put in place to make certain compliance to the set quality parameters. The value-added services offered by the leading Galvanizer Suppliers or Galvanizer Consultants allow them to score over average industrial galvanizers. So, make sure if the company provides important value-added services like installations. When coating the body of a car it may need an extra coating because of additional rust. In such circumstance they would dip the parts in the galvanizer. It gives an extra thick robust layer. Then a thin layer is applied by using electroplating. This process is called electro galvanization.

It is advisable to hire a company that guarantees quick turnaround and the shortest possible lead times like Prashant Galvanizer Suppliers. Also, customers should make sure that they are allotted a particular time slot according to your galvanizing needs. Renowned and well known Galvanizer Consultants have special employee welfare programs that ensure good health, safety and other benefits for their employees. So, make sure you take this factor into consideration while choosing the right galvanizing service provider for your industrial applications.

With more and more people becoming increasingly aware about environment, reputable Galvanizer Consultants have committed themselves to do their bit to save this planet. For this they use ecologically aware, no-lead zinc bath besides adhering to the international standards for environment management. Choosing a dependable galvanizer supplier is absolutely a well turned-out move.