Galvanized Cable Trays A Must - Galvanizers

Galvanized Cable Trays A Must – Tanya Galvanizers in Gujarat

Construction of a building involves three major engineering feats that include civil, mechanical and electrical works. While implementing electrical wiring in a building there is lot of things that needs to be taken care of. Cable management happens to be one of the most essential and integral part of electrical wiring of a building. Perfection in the routing of the electrical wires is essential in order for them to function properly. That is why it becomes important to use certain products that will enable safer environment for wires and people at the same time. Cable trays are one of the materials required for ensuring safety in a building.

What are Cable Trays?

Cable trays are quite commonly used these days to hold courses, wires and cables safely inside a sky scrapper or a high rise. It is a construction material that has some major benefits. Cable trays are used for supporting insulated electrical cables and wires that are meant for communication and distribution. It also happens to be one of the most used products to be installed in industrial and commercial setups in order to provide an alternative for the open conduit and wiring system. Generally manufacturers of cable tray design them in such a way that they can easily adapt sudden changes in places where it is anticipated to have wiring adjustments. Cable trays are available in different types and it is always best to choose galvanized cable trays as it offer better safety.

Benefits of Cable Trays

When you are planning to implement galvanized cable tray you must know what the benefits you can get from these products are. Well there are actually more benefits of this product than you actually are aware of. So let us take a quick look at them:

  • Affordability – Cable trays are quite affordable than any other means of protecting the cables and wires. Especially in industrial constructions budget plays an important role. In many cases industrial machines are run on corrosive byproducts that can cause damage to the cable and wires and incur heavy cost in replacing the wiring system. Galvanized cable trays protect the wires from these chemicals and other harmful by products.

  • It is quite a reliable product – The usage of galvanized Cable trays offer great reliability. They are very durable and can last long. Galvanization offers protection from damage and thus the wires and cables last for years.

  • It has great adaptability – Since the cable trays are designed for providing safety and a storage system they can fit into any industrial construction. The universal design enables this adaptability on any system.

  • Safety quotient is high – Cable trays with galvanization are the most effective and safety way of protecting wires and cables. It does not expose the wires to hazardous and keeps them safe from any damage.

  • Low maintenance – The services for galvanizing cable trays are really low. Maintenance is easy and since these trays are made from galvanized steel there remains no question of corrosion.

Usage of cable trays in Industrial complexes

Galvanized cable trays are most essentially used in industrial constructions. It is imperative to use galvanized cable trays in order to avoid any mishap. So choose the best in the market and get sorted for a lifetime.

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Perforated Cable Tray

Galvanized cable tray

There has been no looking back for the world, tasting the fruits of technology which was beyond a man’s imagination. With such significant inventions, the modern day life has changed for good. People are able to extend as well as receive comforts from various ends enhancing their capabilities as well as productivity in their respective areas.

There are many hidden requirements that accompany the major product or service. Like for an instance, talking about the main term ‘electricity’, it consists of many big and small aspects that need to be met mandatorily. Here comes the role of innovative techniques and introductions that has made the lives of people easier by getting the basic need of electricity easily. But, how does the entire process work? Or how does the entire electricity system gets channelized by meeting all the requirements? Let us know about one of the important ingredients that play a vital role in this advanced system of today– the cable tray!

What is a cable tray? It is basically used in electrical wiring that supports insulated electric cables which are used for power distribution and communication in the buildings. More used for commercial and industrial construction, these cable trays are actually the alternatives to electrical conduit systems or say ‘open wiring’ in a layman term! Thus, considering it to be a safe and secured, the cable trays have been in demand and have become one of the mandatory requirements when it comes to electrical components.

Amongst the many manufacturers existing in Vadodara, the one that stands out different is Tanya Galvanizers. The reason behind being it a premium manufacturer is its detailing, commitment as well as the quality delivered.  A plus point to it is the experience that they have attained over the years in manufacturing these products – providing an ultimate quality and satisfactory services to all its valued clientele.

It is known to supply cable trays with a standard length of 2500mm. Though, it makes sure about individual requirements and work accordingly. The product range at Tanya Galvanizers include three types of cable trays –

  • Perforated Cable Trays
  • Ladder Cable Trays
  • Sheet Thickness

The perforated cable trays are fabricated with quality raw materials like GI aluminum. Available in different types, these perforated cable trays are usually fabricated in mild steel which can further modified as per client’s requirements of either having it in grey color enamel paint or powder coat and fabrication in pre-galvanized steel or hot dip galvanized.

Features of Perforated Cable Tray:

  • Not at all complex! Easy to use
  • It is corrosion resistant
  • It lasts longer – durable in nature

These features increase the demand of perforated cable. Moreover, Tanya Galvanizers also tend to provide various accessories like clamps, connecting pieces and slotted angles that can be an aid in support and installation of cables over these perforated cable trays.

By conducting a procedural inspection through physical and laboratory tests, it makes sure that the product delivered is up to the standards and has no flaws of any kind. This strongly makes Tanya Galvanizers – the best dealer of cable trays and other related galvanized products in Vadodara and the whole of India.

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Prashant / Tanya Galvanizers – Cable Tray Supplies In India

Types of Cable Trays- Galvanizers

Just like a road bridge routes the traffic from one point to another, in the same way a cable tray system is a structure that routes electric cables. A cable tray system may either be a standalone unit or an assemblage of units working in synergy to lend support to cables in a rigid manner. Through the raceway, the cable tray underlies the wire layout across exposed spans in the electrical system. Depending upon the application and type of structure of the Cable Tray system, there are various types of cable tray systems available.

Types of Cable Tray

Ladder Cable Tray as the name suggests resembles a ladder. It has two longitudinal members which are connected by multiple transverse members at regular intervals. Ladder cable tray is preferred when the support span is intermediate to long. The tray comes in a range of widths, depths, lengths and run spacing with the spectrum extending up to 36 ,6,24,18 inches respectively. 

Solid Bottom Cable Tray is preferred in applications where the operating voltages are relatively lower and hence there is minimal ventilation requirement to dissipate the heat. These are primarily used where support spans are short to intermediate. Smaller instrumentation, telephone, computer, telecom and fiber optic cable can be routed from one location to another using a solid bottom cable tray. Protective layering made with metal, fiber glass and other materials are used for non-ventilated support.

Trough Cable Tray, either metallic or non-metallic, is preferred for cables that have moderate heat dissipation and hence need lesser ventilation than ladder cable. Cable support is provided at every 4 inch using transverse or radial members. The support span extends from 5-12 feet and maximum width, depth, length and fixed rung spacing are 36,6,24 feet and 4 inches respectively.

Channel Cable Trays are employed in areas where conduits are not used and minimal tray cables are required. Such tray is used for support span ranging from 5-10 feet. The standard width and length extends to a maximum of 8 inches and 24 feet respectively.

Wire Mesh Cable Tray can be customized to suit site requirements for telecom and fiber optic cables at low voltage. The tray is zinc plated with wire mesh configuration. The standard width, depth and length spans to a maximum of 24 in, 4 in, and 10 feet respectively.

Single rail cable tray can be installed relatively faster compared to other trays. Cable can be laid with ease for convenient entry and exit. The tray is useful for power cable applications where low voltage is involved. The tray can be mounted on walls in single or multitier manner. The standard width, depth and length spans to a maximum of 24 in, 6 in, and 12 feet respectively.

Safety and precautions

A cable tray is vulnerable to fires if it comes equipped with combustible cable jackets. If the fire spreads within the installation, it can result in a major catastrophe. This situation can be averted by using fire resistant cable jackets and also by applying a coat of fireproof material on installed cables. However, there is a caveat. Heavy coats of fire retardant material can severely compromise the heat dissipation capability of cables and as such proper cable ratings need to be picked up. Further, plastic cable trays with fiber-glass reinforcement can catch fire and as such proper fire-resistive arrangement is required.

Cable trays are installed in areas which can be reached with difficulty. Crammed spaces and irregular upkeep can lead to deposition of combustible dust.

Metallic cable trays or cable insulated with silicone foam seals exhibit expansion upon being heated. This susceptibility can be mitigated by using fire-stop mortars with recommended compressive strength and thickness.

How to source the Cable Tray

With its headquarters in Vadodara, Gujarat, Tanya Galvanizers is one of the leading engineering companies which tests and supplies superlative cable trays that would come good for all your cabling purposes.

Attributes of Cable Tray Manufacturing Units

Attributes of Cable Tray Manufacturing Units

Whenever an individual starts to lay down the architecture of the workplace, he has to keep something in the mind regarding the electricity lines that are required for the proper working of all the instruments in his place. The planner also has to consider the safety issues while installing the electrical lines in his plant. One of the most convenient options to get these issues addressed is to go for cable trays. These electrical appliances provide an attractive option to lay down the electrical lines as well as the instrument power cables in the various stages of the plants. There are several advantages associated with cable trays. Some of them include:

Advantages of using Cable Trays:

  • First of all, cable trays provide an excellent alternative to support steel works at a nominal cost. One of the reasons behind the low cost of installing such electrical appliance is that the labor cost to install it is low. The parts of it are easy to assemble and it does not require any amount of re-drilling or cropping to suit it to serve for the specific purpose for which it has been chosen.
  • If there is any fault in the cable system, then it is easier to trace it in case of cable trays. These cable trays provide greater strength in comparison to normal wires trays.
  • The cable trays provide some additional benefits that are associated with it. These cable trays come with slots for extra cable carriers to be fit in. Also, it has ventilation system that provides more space to give vent to air. This prevents the machine from getting heated up.

There are two types of cable trays that are manufactured in general. These include the ladder type cable tray system and the perforated cable tray system. These cable trays are specifically designed to meet the indoor purposes. However, several companies have come up with the provision of galvanizing it so that it can be suited to be used outside.

Tanya Galvanizer has been one of the pioneers in the field of cable tray manufacture. This company promises to include the finest quality of raw material like aluminum sheets to produce the finished products in variable sizes. The company also provides additional features like the finished product is hot enamel coated, hot dip galvanized, epoxy painted coated or primer coated. The cable trays are normally 2500mm in length. However, the company promises to render to its customers its products in sizes that are most convenient to them. The client can also provide a drawing of its design to the company. The company will provide the cable trays in the form that has been specified by the client.

Tanya galvanizer also does in-depth inspection of their products before releasing them into the market. Some of the tests that the product needs to pass include:

Inspection tests for Cable Trays:

  • Adhesion test as per the regulations of IS-2629
  • Thickness of zinc coating test as per the regulations of IS-6745/IS-4759/IS-3203
  • Visual check test
  • Uniformity of zinc coating test as per the regulations of IS-2633

All the products need to pass these tests in order to be released in the market. The products that are made by Tanya Galvanizer has found its usage in the cooling tower manufacturers, power plants, refinery projects, railways, cement factories, petrochemical projects to name a few. All the aforesaid attributes of cable trays makes them an obvious buy for those clients who requires them while setting up the electrical lines in the building.

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Introduction to The Various Categories of Cable Trays Manufactured by Indian Companies

The power distribution and the communication industries alike has a larger dependency on managing cable as the wires that gets utilized in the distribution of power and communications  requires  to get extended and interleaved in such a manner so that the hazards like the breaking out of the fire gets to check. Cable tray plays a crucial role in both of these industries.

These trays have its utilization to channelize the wire in the manner intended and the trays are considered an indispensable component across varied industries that include the construction industry. Accessories like the cable ducts, similarly, have great importance in purposes like cable jetting. This article shall discuss about different categories of the cable tray that is manufactured by the various cable tray manufacturer in India.

Stepladder cable trays

Stepladder cable trays

Stepladder systems find the maximum of its uses in power distribution. These cable ducts accessory appears in the scene in steps to secure the cables in the effective manner. These get installed with the efforts of the specialists in the application. In case the cover is not required, the percolation of air is allowed to ensure proper ventilation across its open space. If one among the several of its benefits of these trays is to be mentioned, it shall be the fact that the process does not allow the development of moistures inside as the wire gets sufficiently exposed to air and light.

Channel cable trays

Channel cable trays

Trough or the channel trays are generally used to support wires of comparatively lesser sizes that range between five to twelve feet in length. This category of trays supports those cables that yield lesser amount of heat. These trays for cables allow a smaller extent of ventilation. These trays can be formed either of metallic or nonmetallic materials.



Single cable rail

These categories of cable ducts can be installed very easily. It can be availed in either single or multiple tiers. Typically, these are ten to twelve feet in length that can be intersected very easily through this arrangement. It finds its typical application to channelize the wire in power systems of low and medium voltage capacities.

Wire basket

Wire basket

This category of trays finds its application across the telecommunication industry specifically. It is the idealistic suits the wires of low voltage and fiber optics. Usually it is manufactured out of steel and in some cases it can be availed with a lamination of zinc on it too. Cables between three to eight feet in length can be channelized easily through this category of the tray.

Depending on the requirement, one has to make his choice from the categories mentioned above. Different varieties of trays have different utilities. One can even seek online to avail the best category of these cable ducts. As the numbers of the manufacturers and the dealers with this product had really quantified, the customers can definitely yield some benefits in his behalf in terms of the quotes and other related offers with these products.

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What Are The Benefits Cable Trays Offers?

These offer plenty of benefits for which the user can select them. Taking a look at the few common reasons why one should go for the cable trays.


Unlike the traditional conduit systems, cable trays require quite less maintenance. Their physical condition can easily be inspected visually. It is also less prone to damage due to fire as only a small portion of it gets damaged. When looking at its complete maintenance, it requires less time and labour.


They possess unmatched reliability which becomes an important factor when looking at industries of data communication. Along with this it doesn’t even possess the problem of moisture build up as it is not a closed system. This also reduces much of the damage and hence becomes a reliable option for industries.


The change in technology with each passing day demands systems that can adapt quickly and efficiently and same is the case with the cable trays. These can offer easy adaptability to new needs and technologies.

Types of cable trays for varied needs

There are different types of cable trays that are available in the market which satisfies diverse needs.

Series 5 cable tray

The series five cable tray supports cables ranging from light weight to heavy weight. The ventilation offered in 5 series is better. It can be available in aluminium, galvanized steel or stainless steel option.

Series 6 cable tray

The series six is commonly used in schools, hospitals, airports as well as offices. Its installation is quite easy. It can also be customized in length according to the need. If you require barriers, that can also be installed that would help in reducing labor costs.

Shielded cable trays

The best advantage these offer is by reducing interference at the source. It also helps in creating distance from radiation sources like high voltage power equipment. This is a premium quality cable tray.

Cable tray: Cost

Comparing to conduit systems, the installation of cable trays are almost 50% -60% less. These are less expensive when compared to conduit systems, although they comprise of a tray, fittings, support etc. You will not only see savings in its purchase or installation, but this can also be viewed later.

  • The maintenance costs of cable trays are quite less.
  • The requirement of configuring it from time to time is quite less which means that expenditure.

Overall the money spent for its purchase to its maintenance is quite a cheaper affair calculated to the regular conduit system.

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