Category Archives: Galvanizers

Galvanized Steel

Is Galvanized Steel Rust? Here Is The Best Way To Prevent Rusting.

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It is not a secret anymore that the materials of buildings are super strong with the help of a chemical bond that forms between raw steel and zinc. For a healthy and robust building structure, the contractors and the owners must have a strong material available only with the help of extremely corrosion galvanized steel materials.

These are the materials that can withstand extreme weather and the materials that are surrounded by steel. Galvanizers is the leading shop destination that keeps the most extensive inventory of standard and custom galvanized steel products based on the requirement of the customers. Also, adhering to necessary thickness standards makes producing these steel galvanizers possible.

But considering all these aspects, it is the builders and the project managers who have one common query for galvanized steel, and that is “rust.” So, to maintain its durability, let us share the details on galvanized steel and a closer look at its coating that helps set the material apart from the rest.

Does Galvanized Steel Rust?

If Rust is a primary concern, then the option here is to use the set of metal that does not rust, and another opportunity to it is either to get it coated. One of the metals that do not rust or that you are looking for is stainless steel. It is the material that carries with it a cost penalty but has a performance level. The undertaking of the process of coating the metal is less expensive, and often it is easy to work with them. 

While thinking of coating the steel, the first thing that comes to mind is getting them painted. It helps the protection look for mild steel performance but does not last long. Hence, the best option is to get it galvanized. But yes, the biggest question is, does galvanized steel rust?

The answer to it is yes and no. The zinc coating applied over the steel’s top is called Galvanization. It helps the steel prevent Rust and corrosion for longer than paint. Want to understand how it is possible, continue the reading further.

Process of Galvanizing Preventing Rust

Let us start by sharing some essential details. Corrosion takes place when the metal breaks down and there is an attack of oxygen at the surface. The decay experienced by iron is the root cause of the materials that have Rust. Iron oxide is created by rusting and the flakes that get away from the body of the metal. It is all, therefore, exposing the new metal to oxygen.

Similarly, some metals do not rust and create an oxide layer. These metals are aluminum and stainless. All these details and services resist the process of further corrosion. Then comes zinc, the metal that does not get rusted, and thus it has an exciting bond with steel.

Thus, if you need the steel coating to be solid and last for a long, the ideal option is to have the galvanization process done with the layer of zinc.

Zinc is the only material that helps prevent oxygen and water from reaching the steel beneath. The process is only possible with the help of zinc formation from a layer of zinc oxide on its surface. Wherever moisture is present, the process of generating zinc carbonate is possible. It further delivers the metal into a dull gray colour that is insoluble in the water and stops any further changes from chemical changes.

Factors Affecting Galvanized Rust

It is a fact that zinc carbonate is insoluble, but that does not means that the process of rusting is not possible. Multiple factors may affect the galvanization rust. Some of the effects to it are,

  • Environmental imbalances cause a humidity level. The approx percentage of humidity measurement is around 60% to 70%.
  • A mixture of salt in the water and air.
  • Conditions where the coating has a frequency of wet or soaked surfaces.
  • Urban atmosphere occurs due to sulphur dioxide.

Similarly, multiple reasons affect galvanization rusting.

Conclusion:

Galvanizes is the leading shop destination to help its clients provide the best and most reliable solutions for delivering the best-galvanized materials. To know more in detail, connect with us today!

cable tray

Reasons Why You Should Use A Cable Tray For Cabling Installation

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To add wire setup, there is a need to undertake the process of cable tray. It is an important aspect of the process of electrical work and undertaking. The overall process of managing, organizing, supporting, and transporting the cables from one point to another is done efficiently and accurately.

Most of the people who opt for the services think that their work is done and it is the team of professionals who have make their work easy. But it is not the case. The installation of the wiring system is a critical process that is done partially. Here the case is simple, things need to be checked in a different way. All that needs to be checked is understanding the difference between a conduit vs a cable tray system.

The market for cable trays is growing with each passing day, and with a reason for it. The size of the business and popularity is growing eventually. There are huge advantages to using and undertaking the process of considering the installation of a cable tray. Keep reading to learn what it is and why choosing it will benefit you now and in the long run.

Cable Tray- Introduction and Types

Cable trays are one of the ways to organize and support the cables and wires set at the time of wiring. The use of the trays is at the highest point and a better-known alternative to a conduit. While installing cable trays with the conduit system, there is a minor problem with it. It pertains to the distribution of the communications cables and the complexities surrounding them during installation. Considering this point, the overall work becomes costly.

A significant amount of skills and time is required to ensure receiving good standards for installing the cable wires. The implementation and services of conduit can be costly, and hence there are methods and ways to be considered from any of the strengths to make the conduit systems posses.

Cable tray systems are beneficial and also security cables are needed. There are multiple types of cable trays you can pick from when you wish to get the cable tray for businesses and their infrastructure installation.

Here is the list of different types of Cable trays,

  • Ladder trays
  • Channel and wire mesh cable trays
  • Solid bottom slotted cable trays
  • Troughs

To understand which type of cable tray is ideal for your business and requirement, all you can do is consult a team of professionals. 

Let us continue further and understand the core advantages of using Cable Tray. 

Advantages

Higher Cost Savings: It is an ideal choice for businesses to save money and cost in the overall project. Cable tray installation is best for the infrastructure as it costs less. Also, with it, the time for its structure is at the more downside than other wirings. 

The cable tray results in a significant deliverable and allows any cable to enter and exit along the complete route of the wiring feature. Also, it requires less information to get the installation done with extra accommodation or modifications of wires if needed.

Neat and Tidy Wiring Work: Cable trays have an advantage over the standard wiring process as it requires lesser work with high benefits and offerings. Although, there is a need to have several types of cables and wirings, to operate from a different set of work. Hence, considering all these aspects, the final deliverable of the work is evident and quite neat.

Safety at Higher Level: When there is a work-related to wires and wiring, the first thing that comes to mind is to have security and precautions. Hence, the option of cable tray is the best option available. It comes with an outstanding level of safety and with higher accuracy and precision. Thus, cable tray installation is an excellent source of meeting safety measures.

Enhanced Flexibility Options: The cable tray system is convenient as its installation is based on the available flexible options. It is the work that the client can opt for sooner or later, as it comes with great opportunities. With the overall process of cable trays, there is less labor involvement than in a conduit system. Getting back to your business and regularizing your work is possible with cable trays that will cost less and keep the work ongoing.

Perfect for Indoor and Outdoors: Installing a cable tray is the best option for indoor and outdoor livelihood. The overall cable tray installation helps reduce hazards and resist corrosion. Ibest way to avoid any problem that affects the overall wiring process and methods of the environmental factors.

Final Words:

Galvanizers is the one-stop manufacturing unit that helps clients deliver the best and most accurate cable trays at the best competitive price. To understand which one is the best for your business, all you can do is connect with our team of skilled and experienced professionals today!

 

 

A Step-by-Step Guide to What Is Hot-Dip Galvanizing And Its Process.

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What is Hot -Dip Galvanizing and It's Process.

Hot dip galvanizing involves coating iron, steel, and ferrous materials with a layer of zinc. The level of achieving good hot dip galvanizing undergoes multiple stages. The material is melt through zinc coating at over 400 degrees Celsius temperature to get accuracy.

The final process that causes the metal to react with carbon dioxide to form zinc carbonate. It is an incredible art with solid material that help to prevent corrosion by protecting the steel from the elements.

Galvanized steel is extensively use as an application with rust resistance, which is critical. The team uses galvanized steel to prepare robust and corrosion-free building materials. So, It is an essential element for small and large building projects.

Let us discuss the process of Hot Dip Galvanizing in detail. 

Process of Hot Dip Galvanizing

Step 1 – Degreasing : It is the first stage, where there is a need to separate the grease and oil. It is done with the help of a hot alkaline cleaning solution.

Step 2 – Rinsing :  The second stage of  hot dip galvanizing process is rinsing. It is essential as it helps remove any alkaline present on the metal or steel surface. Also, to avoid any delay or contact alkaline with a pickling solution, there is a need to properly rinsing to it.

Step 3 – Scale Removal or Pickling : The third stage of hot dip galvanizing helps remove all the dust, surface rust, and mill scale from the metal. The cleaning process is done by putting the steel material in an acid bath.

Step 4 – Rising After Pickling : Once the pickling process is completed, there is a need to get steel appropriately rinsed. It is the stage that help to  remove residual acid or iron salt in the metal. Once the rinsing process is complete, the steel is ready for further processing.

Step 5 – Pre-Fluxing : Before the steel is dip in molten zinc, there is a need to get the surface clean from the material. This steel is clean with the help of dipping the metal into a hot flux solution. It contains zinc ammonium chloride.

Step 6 – Zinc Bath : The metal must undergo a zinc bath to form a protective layer with the steel and It is an important stage of the hot dip galvanizing process.

Step 7 – Finishing : The final process where there is a need to have a finish product delivered to the team. Hence, following this stage will help complete the work effectively and conveniently in galvanizing work.

Conclusion

Galvanizing is a crucial and critical step for the fabrication of steel products. After understanding the complete concept and steps involve in the hot dip galvanizing process, the materials are protected accurately against corrosion and rust. So , Galvanizer is the industry’s leading and trusted name for galvanizing services. To outsource your work or to get the services done, get in touch with us today.

FAQs

  • What is Hot Dip Galvanizing?

Hot Dip Galvanizing is a technical process for applying zinc coating on iron and steel surfaces to protect them from corrosion. This process involves multiple stages, including degreasing, rinsing, pickling, and zinc bath.

  • What are the benefits of Hot Dip Galvanizing?

The benefits of Hot Dip Galvanizing include protecting steel from corrosion, providing a long-lasting and durable coating, and enhancing the overall durability of steel products.

  • What is the process of Hot Dip Galvanizing?

The process of Hot Dip Galvanizing involves several stages:
– Step 1: Degreasing – separating grease and oil from the metal surface using a hot alkaline cleaning solution.
– Step 2: Rinsing – removing any alkaline present on the metal surface to avoid contamination.
– Step 3: Pickling – removing dust, surface rust, and mill scale from the metal using an acid bath.
– Step 4: Rinsing After Pickling – removing residual acid or iron salt from the metal.
– Step 5: Pre-Fluxing – cleaning the metal surface using a hot flux solution.
– Step 6: Zinc Bath – forming a protective layer on the steel by dipping it in molten zinc.
– Step 7: Finishing – delivering the final product after completing the galvanizing process.

  • What materials can be galvanized?

Iron, steel, and ferrous materials can be galvanized using the Hot Dip Galvanizing process.

  • Why is Hot Dip Galvanizing important?

Hot Dip Galvanizing is crucial for protecting steel products from corrosion and rust, making it an essential step in the fabrication of steel products.

Differences Between Hot-Dipped Galvanization & Pre-Galvanizing

Differences Between Hot-Dipped Galvanization & Pre-Galvanizing

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Galvanizing is one of the widely used methods for protecting metals from corrosion. It involves applying a thin zinc coating to a thicker base metal like iron metal. The process helps to shield the metal from the surrounding environment. When a metal undergoes galvanization, it does not experience any corrosion. However, without the zinc coating, the metal remains exposed to the elements and potentially oxidizes and corrodes faster. There are several ways of galvanizing metals, including hot-dipped galvanization and pre-galvanizing.

Hot-Dipped Galvanization vs. Pre-Galvanizing: What Are They?

As the name suggests, in hot-dipped galvanization, experts dip the steel in hot, molten zinc. When the zinc coats the steel, a metallurgical reaction occurs between the iron component of the steel and the hot zinc. The reaction known as the diffusion process occurs when the coating collects perpendicular to every surface, creating a uniform thickness.

When the expert removes the steel from the zinc bath, it reacts with the oxygen in the air to form zinc oxide. It then reacts with carbon dioxide and forms the final protective coating of zinc carbonate. With multi-layered zinc coating and iron-zinc alloy, the steel becomes corrosion-resistant.

Pre-galvanizing, also called mill galvanizing, is another galvanizing process close to ho-dipped galvanizing. However, this process occurs at the very first stage of production. The process takes place at steel mills that have a specific shape. Pre-galvanizing involves a few steps of hot-dip galvanizing, like cleaning the surface, hot zinc bathing, and recoiling.

Key Differences Between Hot-Dipped Galvanizing and Pre-Galvanizing

Differences Between Hot-Dipped Galvanization & Pre-Galvanizing

Application Comparison

Hot-dipped galvanization is an economical choice that you can execute on simple and complex shapes. Experts use it on objects fabricated beforehand and yet not galvanized. The hot-dipped galvanization plays the last step.

On the other hand, a metal requires undergoing pre-galvanizing at the first production stage. It mainly occurs at the mill and later undergoes cutting into size and fabrication.

Coating Comparison

Since the galvanizing process involves the application of a protective coating for the steel and metals, it is essential to consider the coating finish of the two methods of manufacturing galvanized steel.

Coating Thickness

Although both methods result in uniform thickness, the hot-dipped galvanization produces a thicker layer of protection than the other method.

Coating Continually

Hot-dipped galvanizing requires dipping the entire steel and other metals into the molten vat of zinc. The galvanized steel comes with a continuous coating over the surface. On the other hand, pre-galvanizing requires performing before cutting the sheets into perfect sizes and pieces; therefore, the cut edges do not undergo any coating.

Coating Formability

Since the process of pre-galvanizing undergoes at the mills, any coating applied after cutting the metals does not damage the layer. On the other hand, coating formability applied on hot-dipped galvanized steel is not advisable, as it might damage the protective coating of the products.

Coating Appearance

The hot-dipped galvanization forms a bright finish for the galvanized steel, which might or might not be uniform. On the other hand, the pre-galvanizing process produces a uniform bright finish for the coating.

There are numerous differences between hot-dipped and pre-galvanizing processes. Understanding the differences helps in choosing suitable methods and products for different projects.

Top-Quality-Galvanizing-Services-For-Earthing-Materials

Top Quality Galvanizing Services For Earthing Materials

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Electricity is one of the critical and essential elements of modern life. We cannot imagine our lives without electricity. It has increased the offerings to the people with great power and superior quality. 

The knowledge and power they gain have now made livelihood easier and more convenient. No doubt, electricity has made life convenient and easy, but several aspects need to be taken into consideration that help keep us safe and acceptable. One of the essential aspects present in the electrical layout is regarded to have proper and accurate earthing materials. The material is part of the layout considered in offices, residences, commercial places, and streets.

The earthing material can be considered safe and secure only when the material used is of high and superior quality. Considering this stage there will be a possibility of electrocution and short circuit. Nowadays, a majority of houses are said to have delicate electrical gadgets used on a day-to-day basis. So, for them, it is necessary to have accuracy and stability of proper current supply and high-end earthing electrical materials.

The objective of Earthing Material

The objective of having proper Galvanizing of earthing materials is to avoid any kind of hazards that may occur by shocks or burns. It is known to be a helping resource that helps retain stability and offers protection against all electrical odds. To avoid any kind of faulty electricity flowing through, these earthing materials tend to have an alternative channel. This way, it ensures that the actual current flow is not hampered in any manner and that the gadgets and users are kept safe.

Uses of Earthing Materials:

Let us now proceed further and have a look at the core uses of having these earthing materials.

  • Earthing pipes: These pipes are commonly used as the application that is required for power transmission. It is known to be one of the best quality pipes created from copper and GI. The pipe needs to be installed quickly and come with robust construction to last a lifetime.
  • Earthing wire: One of the core features required for earthing. These wires are created from highly superior quality GI and copper material. These wires are used in different electronic, automobile, and electrical instruments. Not only these, but the cables formed are also from one of the best quality galvanized metals that are shock resistant and with great durability. The wires are sturdy and could last a lifetime as hot-dip galvanized material is used.
  • Earthing strips: While working on an electrical project, it is necessary to have earthing strips in it. Thus, there is a need and necessity to have a proper balance between thermal and electrical conductivity. It has a great variety of thicknesses and has a range defined. Range may vary between 3 and 6mm and width of 15 to 100mm. Such strips are created from aluminum, GI, and copper.
  • Earthing plates: The residential and commercial places do make use of earthing plates to provide shock resistance. Such plates are developed from galvanized materials to ensure high durability, amazing shock resistance, and safety.

How to select good quality earthing materials?

We at Galvanizers are the leading name in the market for providing the best quality of galvanizing material for the purpose of earthing wires, strips, and plates. With top-quality earthing materials and having expertise in manufacturing the materials that can be used for residential and commercial use, we are the name in the market. Contact us today to book your order with us.

Galvanizers, the company itself is the name in the market to provide highly imperative earthing materials that are the current need and demand for the market. So, whether it is a construction project going on, or redevelopment of old properties, earthing materials are required at the top. 

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Why Crash Barrier Needs Galvanizing

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We all have come across a metal fence on a highway or at the side of road or on motor way in our daily life. But ever wonder; what is the purpose of that metal fence which we see or what it is called. Well that metal fence is known as Crash Barrier. From the name we can easily make out that its purpose is to handle crashes. But in reality the truth is far away, the actual purpose of the metal fence is decapitate the impact of the crash, which in turn helps in saving the lives of the people involved in the crash. Further these crash barriers also helps in dividing pedestrian walking aisle from that of the street, protecting the pedestrian from an oncoming crash by decapitating the impact of the crash from moving on to the walking aisle.

It is because of this life saving act that crash barriers performs, while being exposed to all types of weather conditions they need galvanization. 

Let’s walk you through what is galvanization and why crash barriers need galvanization!

What is Galvanization?

The galvanization of crash barrier highlights coating the metal barrier by submerging it into a bath of molten zinc. The bath of molten zinc showcases temperatures around 840°F (449°C). Once removed from the bath, the zinc coating on the metal’s exterior reacts with oxygen in the atmosphere to form (Zno) Zinc oxide. This Zinc oxide further reacts with carbon dioxide in the atmosphere to form a more compact protective layer known as (ZnCO3) Zinc carbonate. This Zinc carbonate reflects a dull grayish film, which is relatively stable and adheres tightly to the surface of the metal. This in turn helps you protect the metal of crash barriers from natural calamities and external elements. 

Now that we have understood what galvanization of crash barriers is, let’s walk you through why you need it for crash barriers.

Why Galvanize Crash Barriers

Galvanization of crash barriers has multiple advantages other than protecting the metal from damages. These benefits include:

  • Sustainability
  • Durability
  • Proven Quality
  • Cost Effectiveness
  • Reliability
  • Complete Coverage
  • Predictability
  • Triple protection
  • Toughness
  • Longevity
  • Protection from natural elements and more

These benefits clearly signifies, in order to protect you crash barrier, galvanization is a must process that you should opt for. Since, we have now conclude why we should galvanize crash barriers let’s walk you through the different benefits it provides. 

Merits of Galvanizing Crash Barriers

At Galvanizer our added protection against corrosion and rusting through hot dip galvanizing ensures that the crash barriers are tested against time and natural elements. Our challenging development and testing process ensure quality of the crash barrier highlighting the following major benefits:

  • Our galvanizing process ensure longer life to your crash barrier
  • We delivery multi-layered coating to ensure protection against the toughest of crashes
  • A cheaper choice of coating – that allows our client’s to save large amount of cash
  • An eco-friendly forestall to ensure protection against corrosion
  • Our galvanizing approach ensures creation of minimum wastage
  • It provides the crash barrier with flexibility of re-usability
  • Maintenance cost is extremely low
  • Cleaning the surface of the crash barrier is extremely easy

These benefits assure a thorough value of money when galvanizing crash barrier with us. So if you are looking for a perfect protection for your crash barriers you can get in touch with us. We would be happy to help you.

Why Choose Us

At Galvanizer our team work relentlessly to come up with innovation’s that can deliver you ultimate experience of galvanized products. Our multi-lateral testing and development process ensures delivering our client premiere quality of galvanizing process. With decades of industry experience we offer nothing but the best. We provide assistance in helping you select the best solution for your crash barriers. To know more on service and business related inquiry get in touch with us. 

Reliable Hot-Dip Galvanizing Services in Vadodara

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Hot-dip galvanizing (HDG) is a variation of the standard galvanizing process that works well for protecting carbon steel. The foundation for any building depends on steel. It is the material that provides a sturdy and long-lasting base for the structure. When using solid steel, one thing that needs to be understood is this material is robust and durable. Thus, it is non destructable. But with time, the rust form on the steel can destroy the structural integrity.

Galvanization is a process that prevents the onset of rust. It is a detailing process that entails steel coating with zinc. It is a material that has high corrosion-resistant and is a sort of inexpensive metal. It is the zinc coating that will undergo oxidation and dissolve before the rust reached the substrate’s surface. The dissolved zinc electrons flow to the portion of the steel that requires protection.

What Is Hot-Dip Galvanizing?

With hot-dip galvanization, the steel substrate is immersed in a vat containing molten zinc. The zinc reacts with the iron in the steel (carbon steel is comprised of approximately 90 percent iron) to form an alloy that provides excellent corrosion resistance.

Benefits of Hot-Dip Galvanization

The Hot-Dip Galvanizing process is tedious work and requires reliable processes. At Galvanizers, we provide reliable galvanizing services in Vadodara. Here we are listing the benefits of selecting us as your service partner for the Hot-Dip Galvanizing process.

  • Durability
  • Toughness
  • Low Maintenance
  • Proper Surface Coating
  • Fast Application
  • Affordability

Process of Hot-Dip Galvanizing

The next what we are discussing is how the entire process of Hot-Dip Galvanizing works. Let us proceed further with this and understand it in detail.

  • Surface preparation
  • Degreasing 
  • Pickling
  • Fluxing 
  • Galvanizing 
  • Inspection 

Interested in co-locating with us? 

Galvanizers is the leading name in Vadodara for the need for hot-dip galvanizing services. With the team of experienced staff and supply chain, we help seal the deal at the best market price. Simply, get in touch with us and rest is what we will do for you.

Reason for Galvanizing Steel Structure

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Are invested in a business dealing in steel or an individual looking for solution to protect steel structure? Well in that case you are just browsing the right page at the moment. Today we are going to walk you through galvanization of steel structure and how it will help you protect your steel.  

What is Galvanization of Steel?

The galvanization of steel highlights coating a steel object by submerging it into a bath of molten zinc. The bath of molten zinc showcases temperatures around 840°F (449°C). Once removed from the bath, the zinc coating on the steel’s exterior reacts with oxygen in the atmosphere to form (ZnO) Zinc oxide. This Zinc oxide further reacts with carbon dioxide in the atmosphere to form a more compact protective layer known as (ZnCO3) Zinc carbonate. This Zinc carbonate reflects a dull grayish film, which is relatively stable and adheres tightly to the surface of the steel. This in turn helps you protect your steel from natural calamities and external elements. 

Now that we have understood what is galvanization of steel, lets walk you through why you need it for your steel structure.

Reasons for Galvanizing Steel

Galvanization of steel structure has multiple advantages other than protecting the metal from damages. These benefits include:

  • Sustainability
  • Durability
  • Proven Quality
  • Cost Effectiveness
  • Honesty
  • Reliability
  • Complete Coverage
  • Predictability
  • Triple protection
  • Toughness
  • Longevity 
  • Protection from natural elements and more

These benefits clearly signifies, in order to protect you steel structure, galvanization is a must process that you should opt for. So if you are looking for a perfect protection for your steel structure you can get in touch with us. We would be happy to help you. 

Why Choose Us

At Galvanizer our team work relentlessly to come up with innovation’s that can deliver you ultimate experience of galvanized products. Our multi-lateral testing and development process ensures delivering our client premiere quality of galvanizing process. With decades of industry experience we offer nothing but the best. We provide assistance in helping you select the best solution for your metal business. To know more on service and business related inquiry get in touch with us.

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Hot Dip Galvanization Experts For Steel Structures

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The process of galvanization is extremely crucial when it comes to steel structures. The main reason being galvanization protects the steel from all natural elements increasing the longevity of the metal. Over the years through successful testing, application and research it has been discovered that hot dip galvanization is the most successful in the protecting steel for longer period of time, than any other galvanization.

Let’s take a look at what hot dip galvanization is, and how effective and durable it is in protecting steel structures!

What is Hot Dip Galvanization, and how does it work?

The hot-dip galvanizing technique is one of the most widely utilized galvanizing methods. It is carried out by immersing steel in molten zinc, which results in creating a coating of zinc over the steel. During this process the temperatures in the bath of molten zinc are around 840°F (449°C). Once removed from the bath, the zinc coating on the iron or steel’s exterior reacts with oxygen in the atmosphere to form (ZnO) Zinc oxide. This Zinc oxide further reacts with carbon dioxide in the atmosphere to form a more compact protective layer known as (ZnCO3) Zinc carbonate. This Zinc carbonate reflects a dull grayish film, which is relatively stable and adheres tightly to the surface of the steel. This results in the hot-dip galvanizing process to create a chemical balance, which ensures that the zinc is chemically bonded to the underlying metal and becomes part of the steel that is being protected through the hot dip galvanizing process.

This approach of hot dip galvanization highlights many benefits for steel structure, let’s take a look at some of the major advantages of Hot Dip Galvanization on steel.

Advantages of Hot Dip Galvanization on Steel

  • Longevity: A hot dip galvanized structure can endure between 30 and 60 years, depending on the amount of time it is exposed to corrosive elements. Besides, this it is a chemical bonding process and hence is un-reactive to regular corrosion process like salt water and rainfall
  • Cost savings: once galvanized, the structure doesn’t need to be painted or maintained.
  • Versatility: once the technique has proven to be capable of safeguarding a wide range of items in terms of size and shape, it can be used to protect a wide range of products.
  • Coating is guaranteed inside and out since the treated structure is totally immersed.
  • Triple protection: increased resistance to knocks, scratches, and abrasion through physical, electrochemical, and self-curing improvements.
  • Satiny appearance: Many customers prefer its trendy and glossy appearance.

These benefits clearly showcases that hot dip galvanization is absolutely ideal to protect steel against elemental challenge that cause corrosion. Further the chemical bonding structure allows it to stand un-reactive clearly indicating the lost lasting durability that hot dip galvanization have over other galvanization processes.

So if you are looking for hot dip galvanization for your steel or other metal structures you can get in touch with us, we would be happy to help you.

Why Choose Us

At Galvanizer our team work relentlessly to come up with innovation’s that can deliver you ultimate experience of galvanized products. Our multi-lateral testing and development process ensures delivering our client premiere quality of galvanizing process. With decades of industry experience we offer nothing but the best. We provide assistance in helping you select the best solution for your metal business. To know more on service and business related inquiry get in touch with us.

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Importance of Galvanizing of Earthing Strips

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Safety from electric short circuit or electric pulse from natural calamity like thunderstorm is one of the most basic requirements that every household and businesses across the world tend to lookout for. In order to create this safety usage and application of earthing strips is the most common approach that is seen across all household, business place and industries. This not only creates a safe environment for human beings from electricity in all these places, but also ensures thorough protection for all types of electric gadgets and instruments installed in these places. It is because of this reason taking care of earthing strips is of immense importance to maintain safe environment across all places where electricity requirement is concern.

To ensure creation of a safe electricity hazard free environment and protect the earthing strips we at Galvanizers bring you Galvanizing for earthing strip. Let’s walk you through what is galvanizing and how it is performed on earthing strip and how the same protects the earthing strips.

What is Galvanizing Process?

Galvanizing process refers to an approach that highlights application of zinc coating to the surface of a metal. The usual metal taken into consideration for the process of galvanization are Iron (Fe) and Zinc (Zn). The process of galvanization is principally utilized as a defensive mechanism to prevent corrosion and, likewise, increment the workable existence of the secured metal segment. When appropriately applied to a steel surface, zinc coatings offer two main types of protection: galvanic protection and barrier protection, which in turn increases the longevity of the metal by protecting it against possible corrosion.   

How Galvanization of Earthing Strips Performed?

There are two different approaches that are used to galvanize earthing strips they are hot dip galvanizing and cold galvanization.

The hot dip galvanization reflects submerging the earthing strips into a bath of molten zinc. The bath of molten zinc showcases temperatures around 840°F (449°C). Once removed from the bath, the zinc coating on the earthing strips exterior reacts with oxygen in the atmosphere to form (ZnO) Zinc oxide. This Zinc oxide further reacts with carbon dioxide in the atmosphere to form a more compact protective layer known as (ZnCO3) Zinc carbonate, which in turn prevents the earthing strips from corrosion.

On the other cold galvanization reflects application of a zinc-rich paint to the surface of the earthing strips to protect it from corrosion.

These approaches are usually used to galvanize earthing strips to prevent it from corrosion, depending on whether the earthing strips are installed or yet to be installed the specific approaches are used for galvanization for yet to be installed earthing strips hot dip galvanization process is used and for installed earthing strips cold galvanization process is usually applied unless the earthing strips are easily detachable from the jointed location.

Why Galvanization of Earthing Strips is Important?

Earthing strips are applied in open atmosphere to ensure that the process of earthing does not impacts the site for which they are installed. It is because of this reason earthing strips are exposed to extreme heat, and cold temperatures, dust and other natural calamities like rain fall and wind which over a period of time corrodes away the strips. This can result in catastrophic accident due to inability of the strips to provide proper earthing to the site from high voltage electric pulses. In order to avoid such accidents from happening and safe guard the site from high voltage electric pulses, galvanizing of earthing strips is of prime importance. It is because galvanization of earthing strips not only protects strips from getting corroded away by natural elements, but also prevents accidents that may happen because of the inability of earthing strips to provide earthing due to corrosion.

Advantages of Galvanizing Earthing Strips

There are many different advantages that galvanization earthing strips can provide, they are as follow:

  • Prevention of the earthing strips from corrosion through exposure to natural elements
  • Prevention of earthing strips from decay from exposure to high energy transmission
  • Safeguard against huge financial losses because of because accidents that may happen because of corroded earthing strips
  • Lower the annual maintenance cost of earthing strips to zero
  • Galvanization of earthing strip is a onetime investment that can create protection for decades

 These advantages clearly reflects how galvanization of earthing strips can not only prevent accidents but also protect the earthing strips from corrosion and stop recurring investment behind the strips.

So if you are an individual looking for galvanizing of your earthing strips at home, office or factory, you can get in touch with us. We would be happy to help you.

Why Choose Us

At Galvanizer our team work relentlessly to come up with innovation’s that can deliver you ultimate experience of galvanized products. Our multi-lateral testing and development process ensures delivering our client premiere quality of galvanizing process. With decades of industry experience we offer nothing but the best. We provide assistance in helping you select the best galvanizing solution for your metal requirements. To know more about our services or business related inquires you can get in touch with us.