According to the industry experts, galvanizing could present several challenges when undertaking painting operations. Life can be added to steel surfaces along with its electrochemical activity and surface chemistry with zinc coating. Thus, it results in conditions which lead to adhesion failures with regards to applied organic coatings. Successful painting can be achieved by recognizing the different surface conditions which are presented by weathered and new galvanizing. Effective cleaning operations are then employed for mitigating its effects. It is by choosing coating products which develop enduring and strong bond to galvanized surface that ultimate success is derived.

About Galvanizing

It is the term used for metallurgical process which applies zinc metal layer over steel surface for avoiding steel corrosion. During the reaction, zinc layer is found to sacrifice itself for protecting underlying steel substrate. The zinc during the electrochemical reaction functions as the anode, while steel represents the cathode. With adequate zinc being used, corrosion can be avoided to protect steel.

Galvanizing types

Zinc through HDG (hot dip galvanizing) process can be used for coating piping, structural steel along with other steel shapes. The process involves using of hot acid baths in combination to clean steel. It is to eliminate scale and rust followed by immersion and fluxing into molten pure zinc bath heated in range 820 – 860F. HDG achieves zinc thickness within the range of 2-8mils for steel varieties and dependent upon immersion time in bath. HDG thickness of range 20-30 mils is achieved with few reactive steels. Sheradizing and electroplating are the other methods used for applying zinc layer to steel.

Duration of protection provided to steel with zinc coating

Corrosion may take place with zinc. As exposed to atmosphere, chemical reaction begins with oxygen, carbon dioxide, moisture & soluble airborne salts such as sulfates and chlorides. Zinc corrosion rate depends upon environmental exposure and severity. According to reports, galvanized steel surface of zinc of 2 mils tend to develop just 5% rusting that too after around 35 years of getting exposure in the industry environment!

How galvanizing can be painted?

Replacing lost corrosion protection: Although atmospherically stabilized zinc corrosion rate is low, zinc layer’s thickness is reduced with time. Atmospheric exposure severity and original zinc thickness is likely to affect galvanizing life. With corrosion, zinc layer gets reduced and its capability to safeguard underlying steel substrate gets diminished, while galvanic protection provided by zinc is lost. Here, polymer overcoating application is to be considered for extending the structure life.

Using Duplex System for extending life of galvanizing

Situations may come where immediate overcoating of HDG will be necessary for extending the structure’s life beyond zinc layer’s longevity. Synergistic effect gets created to extend galvanizing life as new HDG is used to overcoat along with organic coating. The latter tends to act as a barrier by preventing moisture from penetrating, thus slowing down zinc layer corrosion. Moreover, life of galvanized coating is extended by factor from 1.4 – 2.7 times the total of lives that has been predicted for each layer of coating.

For enhancing appearance

HDG often is overcoated using organic coating, since metallic gray spangling’s natural appearance may be objectionable. This is to impart specific desired color through architectural rendering or to enhance its appearance. In such situations, adding of an overcoat is sure to extend the galvanized layer’s life.

Get in touch with us via Email: info@galvanizers.co.in or
Phone: (0265) 2632517 (O) / +91 8000842648

Steel according to the industry experts is considered to be among the most recycled of all materials available in the world. Recycling of galvanized steel helps to reduce expenses tremendously, thus saving a good amount of money. At the same time, it also helps to save the environment. This is indeed a fabulous solution when compared to refining new steel and mining. It is possible to have galvanized steel along with zinc coating provided for rust protection to be recycled. If the desire is to have galvanized steel recycled, then it can be done by hiring a well established scrap dealer who will get the job done as planned.

It will be useful to check out the amount of money that can be derived from scrap steel. Online index such as Metal Prices can be used for finding out current high and low prices for steel. It will provide a clear idea of what is to be expected, when steel is taken for recycling purpose. The fact is prices tend to fluctuate. Hence, prices are to be monitored on a regular basis for few days for getting that broader picture.

Hiring process

It will be useful to compare the different providers in the region who can offer the very best hot dip galvanizing services. There are several companies who may be interested to purchase the steel pieces. Local business listings can be used for searching for honest and certified scrap dealers. Even the waste management office in the locality can be checked out to identify if there is present a listing or website exclusively for scrap dealers. It is very much necessary to hire the services of a steel recycler who has been in the domain for quite a long time and known for providing impeccable services. As steel recycling is found to be common, it is easy to come across several providers in the region.

Things to do

Once the steel recycling dealer is identified, they are to be called up to know the amount that they will pay up for the scrap steel. The dealer who pays the highest rate is to be selected and their location needs to be quite close. The reason is because, the expenses related to hauling heavy steel to the other part of the city is likely to be more and only will minimize the savings made from high rates offered.

The steel is to be then loaded onto the truck and get it delivered at the scrap dealer’s premises. Some dealers are found to accept materials only during specific business hours, while others may accept the same at any time. Prior to making the delivery, it will be useful to find out if the dealer requires special documentation for transporting the materials like photo identification or title for the scrap vehicle. Laws have been passed by many countries which require dealers to gain information about those selling scrap, due to increase in widespread metal theft. Hence, it will be useful to have necessary documents brought along and a check received for the scrap materials.

Galvanizers are considered to be the top rated galvanizing consultant in the region offering best quality galvanizing job work at fabulous rates. They can be contacted physically at their official address at Vadodara, through
Email: info@galvanizers.co.in or via Phone: (0265) 2632517 (O) // +91 8000842648.

Steel is one such material whose importance cannot be underestimated in the industrial sector. It is used in variety of structures, equipment, processes and industrial settings. The two most famous types of steels are none other than galvanized steel and the stainless steel. Many people think that galvanized steel and stainless steel is the same thing because of their similar look but in reality they are different from each other. These two varieties of steel are different when it comes to their composition, strength and other features and one must know the distinction very clearly.

The difference between galvanized steel and stainless steel

There is no doubt that both galvanized steel as well as stainless steel are exceptionally good for industrial use but there are a lot of differences between the two options and they are highlighted as follows-

• Composition – Galvanized steel is obtained by applying a zinc coating on the steel surface to protect it from corrosion and there are Galvanizing Services in Vadodara for obtaining high quality galvanized steel. Whereas the stainless steel is actually the steel alloy that contains at least 10.5% of chromium that helps in corrosion resistance.

• Affordability – Galvanized steel is more affordable than stainless steel because in stainless steel two or more substances are usually embedded to get steel that result in higher costs. Whereas in galvanized steel the already existing steel is coated with the zinc layer that can be done by the processes like hot dip galvanization, spraying, painting etc. The Galvanizing Services in Vadodara is the best for obtaining any help in this domain.
  

• Uses – Galvanized steel being less costly can be used for immense applications like construction projects, pipe based fittings, in fencing arrangements, roof installations, in making various industrial equipment, and for many other applications. Stainless steel is costly thus it can be mainly used for big projects where monuments, structures or buildings are to be built with its support.

Thus, there are a lot of fronts on which the galvanized and stainless steel differ from each other. Based on the customized needs the right one can be selected for various industrial applications.

The unimaginable benefits of galvanized steel for industrial components

There are many industrial and factory based components like cable trays, crash barriers, raceways, earthing strips, substation structures etc. that require galvanization services time and again. It is very important to get such components galvanized because it helps in increasing their life, strength and effectiveness level. The galvanization process creates an active layer of zinc on the steel items that prevents corrosion and thus helps them in becoming absolutely rust free.

Read more The Benefits of Galvanized Steel | Tanya Galvanizers

The Galvanizing Services in Vadodara are trustworthy when it comes to the need of galvanizing any steel based materials. And another important point to note is that these services are very reasonably priced and thus the clients don’t have to face any sort of financial burden. Galvanization is the most effective way to ensure top notch finishing for substances made of steel and it also makes them scratch free.