Hot dip galvanizing is a process of coating the base metal with zinc so as to enhance the longevity of the base metal by the making it rust free as well as corrosion resistant. This is the ultimate reason as to why a number of industries prefer the use of hot dip galvanization process. At this point of time, the each of the hot dip galvanizing plant look forward to the overall improvement of the process. There are a few of the important ways by which the improvement is targeted.

Reduction of Consumption of Zinc and Natural Gas

The first target to improve the hot dip galvanization process is to minimize the consumption of zinc. The continuous and internal processing of the flux solution which keeps the content of iron in the flux bath at a low level. This is turn plays a vital role in the drastic reduction of the generation of the residual products that is zinc ash and iron zinc which are disruptive in nature. Now, as a result of this, the raw materials such as zinc as well as natural gas can be used in a much efficient way thereby promoting a reduction in the consumption.

Improved Galvanization Quality

An improvement in the hot dip galvanization process necessarily means an improvement in the quality of galvanization as well. Each of the hot dip galvanizing plant tries their level best to achieve the best galvanization quality with the application of the latest technology available which enhances the overall process thereby producing the desired output.

Elimination of Wastes

Another way of achieving improvement in the hot dip galvanization process is the elimination of wastes as much as possible particularly the hazardous ones. It is necessary to eliminate the transportation of all hazardous wastes and at the same time, it is necessary to avoid the use of all the dangerous chemicals in the hot dip galvanization process.

Increasing the Capacity of the Plant

Another way of improving the galvanization process is by increasing the capacity of the hot dip galvanizing plant. The latest infrastructure should be used and the plant size should also be increased. The use of latest machinery will automate a number of process which reduces the time taken and an improvement in the galvanization process is achieved.

Reduction of Operating Costs

The reduction of the operating costs is another great way of achieving an improvement in the hot dip galvanization process. This can be done by using latest equipment and available technology. This plays a vital role in reducing the cost of operation which improves the process a whole.

So, as an owner of a hot dip galvanizing plant, if you have still not given a thought on the improvement of the hot dip galvanization process, it is high time you should be aiming for an overall improvement of the process.

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Galvanizing helps to protect any metal from corrosion. It involves applying zinc coating to a base metal which protects the metal from the environment. The silver color which is visible on the street signs etc. is actually the coating of zinc. Galvanized steel becomes more durable and blends in well so galvanized steel is preferred for fabrication projects. Zinc forms a protective coating on the steel that reduces corrosion and protects the steel from any environmental degradation.

Galvanized steel is considered best for fabrication projects as zinc coating is quick and requires only a single dip. It takes less time to dry and galvanization is a very quick process so the fabrication project can be accomplished quickly and efficiently. Galvanized steel is sturdy and durable and lasts longer than any other coatings. It saves your time. You can remain hassle free as you don’t have to replace it every now and then. You can save lot of energy and time on fabrications projects by using galvanized steel. Galvanizing of steel can be done either by hot-dip galvanization or electro galvanization or pre galvanization. Hot dip Galvanizing is more popular as it is very quick and simple. Galvanizing steel is a cost-effective method as it is fast and requires very less maintenance and is simple to clean. Galvanized steel can be cleaned by simply wiping it sometimes in a year and no strong chemicals are required. Galvanized steel is flawless and reliable and will help to streamline the inspection process. Galvanized steel coating looks good and pleasing to eyes. It blends easily as it as a matte gray finish, you don’t have to paint around it. The color stays permanently and does not fade.

Related Topic: The Pros and Cons of Galvanized Steel

It gives the fabrication project a fresh new look always. If you still want to change the color after few years, you can do that by adding a powder coat as galvanized steel can easily be powder coated. You can choose the color of powder coating as per your desire and design of your project. The powder coating on galvanized steel gives it an innovative look and also makes it more durable.

Fabrication projects designed with galvanized steel look fabulous, are sturdy, long lasting and cost-efficient as galvanizing of steel can be done very quickly and much labor is not required. Galvanized steel doesn’t require regular maintenance and you need not change it as it lives long so no extra cost is required. Considering the multiple benefits, it seems lucrative to get your fabrication project galvanized today.

If you are looking to get your fabrication project galvanized, you should register with a famous company to get in touch with galvanizing specialists who can help understand the size of your fabrication project and provide you cost-effective galvanizing solution to make your project maintenance free and corrosion free and make it ever lasting.

You can contact us immediately to discuss your fabrication needs or if you have any queries for galvanizing your fabrication project.

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Tanya galvanizers one of the leaders in offering premium quality hot dip galvanizing services to the industrial businesses. With several years of experience in the field, Tanya Galvanizers is one of the most trusted partners of a number of business owners when it comes to hot dip galvanizing services. So, if you need any kind of help with hot dip galvanizing services in India, do not hesitate to contact Tanya galvanizers. The process of hot dip galvanizing is a very useful one since it gives the base metal usually iron and steel a much longer life keeping it free from rust as well as corrosion.

Now, at this point of time, if you are forward to set up your own hot dip galvanizing plant in India, it would not be a very easy task at all. But even in this situation, Tanya Galvanizers could be of a great help. Tanya Galvanizers offers assistance of all sorts for the purpose of setting up of a hot dip galvanizing plant. We offer extremely effective solutions to the users so that they are able to set up their own plant which is completely functional.

Tanya Galvanizers Offers Expert Assistance

Tanya Galvanizers is one of the most trusted and reliable partners in offering expert assistance for appropriately setting up a hot dip galvanizing plant. We at Tanya Galvanizers take care that none of the users face any problems while setting up of the hot dip galvanizing plant.

Why Tanya Galvanizers?

Tanya Galvanizers is certainly one of the best choices when it comes to setting up of a hot dip galvanizing plant because of the following reasons.

• First of all, we take into consideration all the important factors which makes sure everything is done without any interruptions.
• We have a team of experts who are adequately trained and vastly experienced to provide you with the most effective guidance in setting up the hot dip galvanizing plant.
• Ultimately, we make sure that the working conditions of the hot dip galvanizing plant and the safety measures are appropriately followed.

Get Your Products Galvanized at Tanya Galvanizers

So, if you are planning to set up your own hot dip galvanizing plant, Tanya Galvanizers is certainly one of the best choices in this regard.

Get in touch with us Call: +91 8000842648

Hot dip galvanizing is actually a form of galvanization where a coating of zinc is applied to iron and steel for making it more durable in nature. The process is carried out by immersing the base metal into a bath of molten zinc at very high temperatures. Now, if you are looking forward to set up a hot dip galvanizing plant, it would not be a very easy task. At this point of time, a proper and effective consulting service is what comes to the rescue. Tanya Galvanizers is one of the premier hot dip galvanizing consulting service providers so as to guide the users in the right path regarding setting up of the hot dip galvanizing plant.

How Tanya Galvanizers Help?

Being one of the most trusted and reliable hot dip galvanizing consultants, we make sure that none of the users have to face any kinds of problems at the time of setting up of the hot dip galvanizing plant. We begin with helping the users to take into consideration all the important factors so that overall process of setting up of the plant goes on smoothly without any interruptions. With Tanya Galvanizers by you side you need not worry about anything at all. As a hot dip galvanizing consultant, we stress on two of the most vital things which are as follows.

1. Working conditions
2. Safety measures

Working conditions in a hot dip galvanizing plant is a matter of immense importance. We make sure that that working area is kept absolutely neat, clean and tidy. We also make it a point to increase the usage of hoods, extraction ducts as well as proper exhaust fans so as to ensure a good overall atmosphere.

Safety measures are another of the important considerations which we make as a hot dip galvanizing consultant. The safety of the workers as well as the plant is extremely important. This is the reason as to why we take all the necessary steps to ensure an overall safety. The workers need to have a proper eye or face shield, safety shoes, leather gloves, leather aprons, nose masks and a helmet. When we set up the hot dip galvanizing plant, we make it a point to follow the rules so that no problems are faced later and the galvanizing of the base metal in done in the exact way as desired.

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Hot dip galvanization is actually a form of galvanization which involves the coating of iron and steel products with the help of zinc. This process basically alloys with the base metal’s surface at the time when the metal is dipped in a bath of molten zinc with the temperature being at about 449 degrees Centigrade. Now, if you are looking forward to hot dip galvanizing services in Gujarat, you can get it easily since there are a number of services providers. But at this point of time, you need to make sure to choose a trusted, reputed and an experienced service provider. The process of hot dip galvanizing comes with a number of solid advantages which is why it is so much preferred.

• Prevention of corrosion of the base metal is the ultimate benefit of hot dip galvanization which makes the utilisation of the base metal much more efficient. In an addition to this, hot dip galvanizing makes the base metal quite durable in nature thereby giving it a long life.
• Hot dip galvanizing offers an extremely competitive first cost. This is because the overall cost of galvanising is much cheaper as compared to the application of other forms of coating. The process of galvanization is a completely mechanised one which takes place in a closely controlled process in a hot dip galvanizing factory.
• Hot dip galvanizing comes with the lowest lifetime cost because the initial cost is quite low and apart from it, galvanizing lasts long. This is the reason as to why hot dip galvanizing is one of the most versatile as well as the most economical way of protecting the base metal.  Read more: https://www.galvanizers.co.in/blog/how-long-does-hot-dip-galvanized-metal-last/
• This process is a completely reliable one since it is a simple, straightforward and at the same time a closely controlled one. The thickness of the coating so formed are regular and predictable as well.
• Hot dip galvanization is a very quick and prompt process which takes only a few hours to be completed. On the other hand, any complicated system of painting might take up to week for completion. Therefore, hot dip galvanization saves a lot of time.

Related: The Importance Of Hot Dip Galvanizing

• The coating so formed by the procedure gets metallurgically bonded with the base metal which is extremely beneficial and most importantly no other procedure has this feature.
• This procedure involves the complete dipping of the base metal into molten zinc, thereby providing a complete coverage of coating which is highly advantageous.

So, now it is quite clear as to how important is hot dip galvanizing for the base metal and how it enhances the quality of life of the metal as well as its functionality to a great extent for making it more usable.

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Hot dip galvanizing is the form of galvanization where steel and iron are coated with zinc. The zinc alloys with base of metal. This technique of galvanisation is highly practiced as it provides improvement of life and durable nature of steel.

It is highly beneficial if the products are to be used in corrosive environments. Hot-dip galvanizing dramatically improves the longevity and durability of steel. This is especially important in highly corrosive environments. Hot Galvanizing plants are dedicated to practicing this process.

At times, it happens that the natural weather conditions are as such which supports corrosion. At this point of time, it is quite important to protect against corrosion.  The hot dip galvanising services are quite essential for Crash barriers, Cable trays and earthing materials.

Metal Crash Barriers also called Highway Guardrails have become a necessity today. Road safety and security are of utmost importance and the metal crash barriers help in aiding it by absorbing the impact energy during accidents. It acts as an additional infrastructural support. It consists of W-beam, Post/spacer, end section and fasteners. Thus, hot dip galvanization for the W-beam, Post/spacer and fasteners are extremely important for safety as well as security. Both the W-beam and Post’s channel section use hot rolled sheets, 3mm 2.67mm thick and 5mm thick respectively. Both are hot dip galvanised according to the standards set by the regulating authority. In case of the fasteners the bolts, nuts and washers hot dip galvanization is required and most importantly this needs to be done in accordance to IS 1364 and IS 1367 of grade 4.6 MS.

The hot dip galvanizing services are also available for cable trays. These cable trays are used to give support to the electrical cables that are insulated and utilised in distributing power, communication and control in the electrical wiring of a building. Hot dip galvanizing is necessary in this regard as corrosion of these can lead to catastrophic results which clearly proves how important it is for the prevention of any kinds of disastrous results or outcomes.  Also, it aids in making it longer lasting and durable.

Similarly, for earthing strips, the services of hot dip galvanization. Earthing is conducted to connect the metallic parts of electric machines and equipment to the earth plate or earth electrode with use of thick wire that is conductive. Earthing is done to avert dangers due to discharge of electric energy.  Providing hot-dip galvanization for these strips helps ensure appropriate effective efficient and safety in the working of the machines of the industry.

It is extremely important to follow the proper practices of preparation of metal before galvanization is done. The metal is cleaned to remove all contaminants using caustic chemicals and then rinsed followed by further treatment through pickling.

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The galvanization of steel is a process in which a protective layer of zinc is applied to the steel to make it more durable. One of the popular methods of this galvanizing is hot dip galvanizing, where the steel is dipped into a hot molten zinc. This process has been used for years to protect steel from corrosion and there are many companies who offer hot dip galvanizing services.

However, these hot dip galvanizing services have emerged into the more advanced duplex system. This is basically the way of powder coating the steel after hot dip galvanization. The moment paint and galvanized steel are infused together, the corrosion control becomes stronger thereby protecting the base steel by providing a barrier along with a cathodic protection. Moreover, galvanization prevents the development of iron-oxide, preventing the paint to blister and peel off faster. The paint also slows down the rate of zinc damage.

Characteristics of Coating

It’s important to know the characteristics of steel after galvanizing. It starts to react the moment it’s out of the molten zinc. So, it depends on the environment. Based on this situation galvanized steel is divided into three parts. Newly galvanized, partially weathered and fully weathered. Each of this requires duplex coating, but slightly different from the other, because of the surface material and different characteristics of galvanized steel.

Preparing Hot Dip Galvanized Steel for Powder Coating

The preparation of the hot dip galvanized steel for powder coating or painting involves two steps which are as follows.

Cleaning: The cleaning is done to remove the dirt from the surface. However, it’s important to do this task carefully, because highly acidic or even basic cleaning sometimes scrapes off the zinc from the surface. There are a few types of cleaning methods, like

• Ammonia cleaning -This is used to clean the parts with ash residue that are left behind because of galvanizing.
• Alkaline cleaning – Oil, grease and dirt can be removed with this alkaline solution cleaning.
• Solvent cleaning – Cleans all the volatile compounds.

Profiling: To provide a good adhesion to for the paint, it requires the galvanized steel surface to be slightly roughened or ridged.

These two things are to be done perfectly, only then the powder-coat or the paint will stick to the steel. There are 4 types of the profiling method-

• Abrasive sweep or brush blast – To roughen the galvanized surface this method is used.
• Acrylic passivation – This method is used to passivate the galvanized surface.
• Conversion coating – Enhances the durability and adherence of the paint.
• Paint formulations – This is an alkyd formulation used as the paint.

The galvanizing of steel is an advanced way to make the steel durable and strong. With the advanced method of powder coating or painting, this process has become more advantageous for a long-lasting use.