Hot dip galvanizing process refers to the process of coating the base metal with zinc by dipping the base metal into a bath of molten zinc so as to enhance the durability of the base metal and at the same time prevent it from corrosion. Now, at the time when the decision for galvanizing is finally made, it is to be made sure that the base metal should be appropriately fabricated for high quality galvanizing. There are a number of rules that are required to be followed for perfectly designing the base metal for galvanizing. These rules when applied provides the intended results and ensures maximum protection from corrosion. In an addition to this, following the rules properly also makes sure that the galvanizing personnel is safe, cost of coating is lowered and certainly produces the best quality galvanizing.

At the time of hot dip galvanizing, it is to be made a point that the designer, fabricator as well as the galvanizer should necessarily work together. The proper communication between these three ensures that a wide range of problems during the entire process getting eliminated. Here is a list of the few major steps to be taken in this regard.

• Removal of soil and grease from the base metal
• Pickling of the base metal to remove the rust from its surface
• Fluxing of the base metal for the removal of oxides for the prevention of oxidation prior to dipping into molten zinc
• Now, galvanizing is done where the base metal is dipped into a bath of molten zinc to form the coating of zinc
• Then comes the finishing step where the base metal is withdrawn from the bath and the excess zinc is removed by draining by vibrating and for the smaller pieces by centrifuging.
• Finally, inspection is done to check for any imperfections

Materials Suitable

Almost all of the ferrous materials are suitable for the purpose of hot dip galvanizing. The structural steel metals including the high strength low allow materials are hot dip galvanized after fabrication for obtaining the long lasting protection by the zinc coating.

Here is a list of materials that are suitable for hot dip galvanizing.

• Cast iron
• Cast steels
• Malleable iron
• Hot and cold rolled steels

Though most of the ferrous materials are suitable for being hot dip galvanized, the characteristics of the galvanized coating so formed is a function of the chemical composition of the material. A reaction between the steel and the molten zinc is the basis of hot dip galvanization which results in the formation of layers of alloy of zinc and iron.

Read more: Hot Dip Galvanizing Process followed at Tanya Galvanizers Vadodara

Why Tanya Galvanizers?

At any point of time, you are looking forward to the premium quality hot dip galvanization services, then Tanya Galvanizers would be the most appropriate choice in this regard. With several years of experience in this field, we aim to offer best hot dip galvanization services so as ensure complete satisfaction among each of the users opting for the same.

Tanya Galvanizers is one of the most trusted, reputed and reliable hot dip galvanizing service providers. The popularity and fame of Tanya Galvanizers can be very well understood since Tanya Galvanizers are the most sought after service provider at the time when it comes to hot dip galvanizing services. But still there are a number of people who are not sure about the exact hot dip galvanizing process followed at Tanya Galvanizers. For them here we have stated the process in details so that all the users are totally clear about the process so followed at the time of hot dip galvanizing by Tanya Galvanizers.

We all know that hot dip galvanizing is a process of applying a coating of metal on the base material so as to increase the durability, functionality and corrosion resistive power of the base material. In the process of hot dip galvanization, Tanya Galvanizers makes use of a proprietary formulation of the molten metals which necessarily produces the most consistent coating thickness on the base material thereby creating an even as well as enduring finish. So, let us learn about the complete process of hot dip galvanizing at Tanya Galvanizers.

It all Starts with Preparation

The base material so arriving at Tanya Galvanizers which is usually steel first goes through a process of thorough inspection. This is to make sure that the drainage as well as the venting requirements are effectively met. Once the steel is in the staging area, it is handled with extreme care so that the transportation is done quite effectively through the initial process of cleaning. This concludes the process of preparation of steel for galvanizing.

Cleaning the Base Material

The next step cleaning which is one of the most vital part of the overall process of hot dip galvanization. This cleaning process begins with the complete dipping of the base material that is steel in a hot alkali solution for the removal of all organic compounds and dirt. The next step is the acid pickling process that helps in the removal of scale or rust. The ultimate step involved in the process of cleaning is fluxing which helps in the elimination of the surface oxides for the effective promotion of intermetallic development.

Hot Dip Galvanizing

As can be understood from the name, in this step the base material steel is submerged in a bath of molten zinc until the temperature reached is 840 degrees Fahrenheit. At this point of time, zinc reacts with the base material steel for the formation of zinc and iron intermetallic layers on all the surfaces completely leaving not even a minute part. Then it is taken out and cooled which concludes the process of hot dip galvanization.

Read more from our blog: Understanding The Hot Dip Galvanizing Process

Quality Inspection After Dip

This is final step for concluding the overall process of hot dip galvanization. In this step, the galvanized steel is properly cleaned after cooling, then weighed and properly inspected. The use of calibrated instrumentation in this regard makes sure that the quality standards are effectively met along with the thickness of coating, appearance as well as compliance with all of the specifications. All of these are carefully reviewed prior to the final approval of the galvanized steel being ready to be shipped. Now, you have a clear and complete understanding of the hot dip galvanizing process so followed at Tanya Galvanizers. So, for all your hot dip galvanizing needs, do not hesitate to contact Tanya Galvanizers for the best of the services.

Call: (0265) 2632517 / +91 8000842648

Galvanizing is basically the process of adding a coating on any base metal for the purpose of increasing its strength, efficiency as well as durability. In most of the cases of galvanization, the base metal is steel and zinc is the metal with which the steel is coated. This coating of zinc on stainless steel readily enhances its strength and durability. This is exactly the reason as to why the process of galvanization is so popular. But it is to be kept in mind, that a trusted, reputed and reliable galvanizing service provider like Tanya Galvanizers should be necessarily chosen so as to get the best possible results in this regard.

Now, the process of galvanization is classified into two main types which are as listed below.

• Hot dip galvanizing
• Cold galvanized

These two processes of galvanization have the same ultimate motive of application of a coating to the base metal but there are some differences between the two process of galvanization. A detailed explanation of the difference between hot dip galvanization and cold galvanized are as discussed below.

Differences in Terms of Plating

In hot dip galvanization the base metal is dipped into a bath of molten zinc so that a layer of zinc is formed on the base metal where the zinc coat very strongly adheres to the base metal. This process helps in the prevention of the base metal from being corroded thereby enhancing its durability.

On the other hand, cold galvanizing where the zinc salt solution is plated on to the base metal by the process of electrolysis. This process does not involve any kinds of heating. This form of galvanization does not allow the zinc to adhere strongly to the base metal and a wet environment causes the coating to fall off very easily. Cold galvanizing is also referred to as plating.

Differences in Technical Terms

The base metal is first degreased and then followed up with a number of process of like pickling, dipping, drying, immersion in molten zinc & finally cooled in case of hot dip galvanization.

On the other hand, in case of cold galvanizing involves a process of electrolysis of a solution of zinc salt in which the zinc gets deposited on the base metal located at the anode during the process of electrolysis. The base metal so placed at anode during the process of electrolysis goes through the process of degreasing and picking prior to the process.

Differences in the Process of Treatment

Hot dip galvanization is actually a chemical treatment in which an where an electrochemical reaction takes place.

But in case of cold galvanization, a physical treatment takes place in which a layer of zinc just gets brushed on the base metal.

Differences in Function

The base metal is immersed into a bath of molten zinc which forms a uniform layer of zinc on the base metal that strongly adheres to the to its surface thereby enhancing the benefits of the galvanizing process since it resists corrosion, rusting etc. in a much better manner.

During the process of electrolysis in case of cold galvanizing, the zinc is deposited on the base metal at the anode during which is not at all uniform. As it is conducted in a wet environment, the coating layer of zinc falls off quite easily.

Differences in Emissions

Hot dip galvanizing involves much lesser emissions and the galvanized pollutants includes the parts of waste acid pickling mainly.

But the cold galvanized pollutants include parts of electroplating waste, waste acid pickling, liquid waste such as passivation.

Thus, it can be clearly understood that hot dip galvanizing is a much more appropriate and effective option as compared to cold galvanization.

Why Tanya Galvanizers?

At the time of looking forward to the best hot dip galvanizing services, no other option would be as good as Tanya Galvanizers in this regard. With their years of experience and a highly trained team of experts make sure that Tanya Galvanisers is undoubtedly the best when it comes to hot dip galvanization services.

Galvanization is a process in which the base metal is coated with some other material so as to increase the durability, strength as well as functionality of the base metal to a great extent. This is turn is of a great help in enhancing the overall usability of the product. For this reason, the process of galvanization is readily used.

What is Hot Dip Galvanization?

Hot dip galvanization process is the application of a protective coating of zinc on steel so as to increase the durability of steel thereby playing a vital role in the protection of steel from all kinds of corrosion. This is basically the most commonly used methods of galvanization of steel. This process involves submersion of steel which is the base metal in this regard into a bath of molten zinc. Now, since the process involves complete submersion of steel into molten zinc, the coverage is necessarily complete both inside as well as outside. Thus, even if the steel to be galvanized is hollow, the protection is complete thereby making the steel more durable in nature.

How the Process of Galvanization is Carried Out?

The most important part in the process of hot dip galvanization is the preparation of the surface of the steel to be galvanized. It is of immense importance to make sure that the steel to be hot dip galvanized should be completely clean so that the molten zinc is able to form a sound as well as complete metallurgical bond with steel. Now, the overall process of cleaning and preparation of the surface of steel involves the steps that are as listed below.

• Caustic Cleaning

The process of surface preparation of steel begins with the step of caustic cleaning. As can be understood from the name of the step, it involves the removal of a number of organic impurities such as dirt, grease and oil from the surface of the steel by a hot alkali solution. All the other unwanted substances like asphalt vinyl, epoxies or welding slag is cleaned by mechanical means.

• Pickling

In this step, scale and rust is removed from the surface of the steel with the help of hydrochloric acid in an appropriate temperature. This step is vital for the purpose of elimination of rust as well as scale from the surface of the steel to be hot dip galvanized.

• Rinsing

Once the process of chemical cleaning is wrapped up, the steel to be galvanized is then properly washed in water so that the transfer of acid residues to the following stages of galvanization is readily minimised.

• Fluxing

Fluxing is the ultimate step in the preparation of the surface of steel for the hot dip galvanizing process where all of the oxides are removed and further formation of oxides is prevented thereby playing a crucial role in the promotion of the bonding of the coating of zinc with the steel in the best possible manner.

Now, once the overall process of surface preparation of steel is complete, it is then submerged in a bath molten zinc of approximate temperature of 830 degrees Fahrenheit which contains about 98 percent pure zinc. Then the coated steel is taken out and properly cooled and the hot dip galvanized steel is appropriately ready for use. With this. The process of hot dip galvanization is completed.

Read more: www.galvanizers.co.in/blog/how-we-improve-the-hot-dip-galvanizing-process

Why Choose Tanya Galvanizers?

Tanya Galvanizers is a premier hot dip galvanization service provider where all of the users can be simply assured of getting the best quality galvanized steel. The dedicated team at Tanya Galvanizers taking care of the hot dip galvanization process is adequately trained and vastly experienced so as to necessarily provider the users with the premium quality service. In an addition to this, the experts at Tanya Galvanizers has the required skillset as well as the expertise to make sure the overall process of hot dip galvanization of steel with zinc is carried out smoothly in the best possible way without any kinds of interruptions or problems. So, at any point of time, you are in need of hot dip galvanization services, do not look any further and come to Tanya Galvanizers for getting exactly what you are looking forward to.

In case of an electrical wiring of various buildings, cable trays are actually a system that is used for the purpose of supporting the insulated electrical cables used to distribute power, control as well as communication. These trays are actually an alternative to electrical conduit systems or open wiring. Thus, it is of immense importance for a cable tray to be perfect in all aspects. Galvanized cable tray is certainly the best-suited option in this regard. The importance of cable tray galvanizing is as listed below.

Increasing Durability

• Hot dip galvanization of the cable tray makes sure that the durability of the product is enhanced to a significant extent which in turn is of great importance for making the trays even more functional.
• The galvanized trays need not be changed frequently which is of a great benefit.

Offers Greater Protection

• Hot dip galvanizing of the trays protects them from a wide variety of chemicals and other elements.
• This, in turn, ensures the wiring of the buildings remain intact without any damage being caused.
• This corrosion resistant nature of the trays after they are galvanized makes sure that the trays are able to deal with the harsh environmental conditions effectively.
• Thus, the galvanized trays increase the longevity of the electrical wires significantly.

Safety Quotient Increases

• When a cable tray is a hot dip galvanized, the safety quotient is readily increased to a great extent.
• The cable tray on galvanizing makes the electrical wiring safe and thereby plays a crucial role in avoiding any kinds of mishap or other damages.

Adaptability is Great

• The hot dip galvanized cable trays are such that are a perfect fit to almost any of the domestic or industrial construction.
• This is owing to the fact of its universal design which ensures the adaptability of the trays to almost all sorts of constructions.

Reduces Maintenance

• Once a cable tray is a hot dip galvanized, the maintenance is readily lowered since it requires almost zero maintenance and hence great for the electrical wiring that the trays support.

Cost Effective

• The use of the galvanized trays saves a lot of money for the users. The galvanized tray protects the electrical wires from getting damaged which otherwise would have incurred a lot of investment if those were to be replaced.
• In addition to this, the cable tray does not get damaged itself and is highly durable as well as corrosion resistant along with very low maintenance thereby saving a lot of money here as well.

Now, at this point in time, it is quite clear as to why hot-dip galvanizing of the cable tray is a mandate.

So, if you are looking forward to cable tray galvanizing services, Tanya Galvanizers should certainly be the best choice in this regard. With several years of experience in the field of providing galvanizing services, you can be assured of getting the best of the services.

Tanya Galvanizers is reputed and trusted name when it comes to galvanizing services and hence wait no more but contact us for the premium quality hot-dip cable tray galvanizing services.

Get in touch with us call: +91 8000842648

Hot dip galvanizing is a process of coating the base metal with zinc so as to enhance the longevity of the base metal by the making it rust free as well as corrosion resistant. This is the ultimate reason as to why a number of industries prefer the use of hot dip galvanization process. At this point of time, the each of the hot dip galvanizing plant look forward to the overall improvement of the process. There are a few of the important ways by which the improvement is targeted.

Reduction of Consumption of Zinc and Natural Gas

The first target to improve the hot dip galvanization process is to minimize the consumption of zinc. The continuous and internal processing of the flux solution which keeps the content of iron in the flux bath at a low level. This is turn plays a vital role in the drastic reduction of the generation of the residual products that is zinc ash and iron zinc which are disruptive in nature. Now, as a result of this, the raw materials such as zinc as well as natural gas can be used in a much efficient way thereby promoting a reduction in the consumption.

Improved Galvanization Quality

An improvement in the hot dip galvanization process necessarily means an improvement in the quality of galvanization as well. Each of the hot dip galvanizing plant tries their level best to achieve the best galvanization quality with the application of the latest technology available which enhances the overall process thereby producing the desired output.

Elimination of Wastes

Another way of achieving improvement in the hot dip galvanization process is the elimination of wastes as much as possible particularly the hazardous ones. It is necessary to eliminate the transportation of all hazardous wastes and at the same time, it is necessary to avoid the use of all the dangerous chemicals in the hot dip galvanization process.

Increasing the Capacity of the Plant

Another way of improving the galvanization process is by increasing the capacity of the hot dip galvanizing plant. The latest infrastructure should be used and the plant size should also be increased. The use of latest machinery will automate a number of process which reduces the time taken and an improvement in the galvanization process is achieved.

Reduction of Operating Costs

The reduction of the operating costs is another great way of achieving an improvement in the hot dip galvanization process. This can be done by using latest equipment and available technology. This plays a vital role in reducing the cost of operation which improves the process a whole.

So, as an owner of a hot dip galvanizing plant, if you have still not given a thought on the improvement of the hot dip galvanization process, it is high time you should be aiming for an overall improvement of the process.

Get in touch with us call: +91 8000842648

Galvanizing helps to protect any metal from corrosion. It involves applying zinc coating to a base metal which protects the metal from the environment. The silver color which is visible on the street signs etc. is actually the coating of zinc. Galvanized steel becomes more durable and blends in well so galvanized steel is preferred for fabrication projects. Zinc forms a protective coating on the steel that reduces corrosion and protects the steel from any environmental degradation.

Galvanized steel is considered best for fabrication projects as zinc coating is quick and requires only a single dip. It takes less time to dry and galvanization is a very quick process so the fabrication project can be accomplished quickly and efficiently. Galvanized steel is sturdy and durable and lasts longer than any other coatings. It saves your time. You can remain hassle free as you don’t have to replace it every now and then. You can save lot of energy and time on fabrications projects by using galvanized steel. Galvanizing of steel can be done either by hot-dip galvanization or electro galvanization or pre galvanization. Hot dip Galvanizing is more popular as it is very quick and simple. Galvanizing steel is a cost-effective method as it is fast and requires very less maintenance and is simple to clean. Galvanized steel can be cleaned by simply wiping it sometimes in a year and no strong chemicals are required. Galvanized steel is flawless and reliable and will help to streamline the inspection process. Galvanized steel coating looks good and pleasing to eyes. It blends easily as it as a matte gray finish, you don’t have to paint around it. The color stays permanently and does not fade.

Related Topic: The Pros and Cons of Galvanized Steel

It gives the fabrication project a fresh new look always. If you still want to change the color after few years, you can do that by adding a powder coat as galvanized steel can easily be powder coated. You can choose the color of powder coating as per your desire and design of your project. The powder coating on galvanized steel gives it an innovative look and also makes it more durable.

Fabrication projects designed with galvanized steel look fabulous, are sturdy, long lasting and cost-efficient as galvanizing of steel can be done very quickly and much labor is not required. Galvanized steel doesn’t require regular maintenance and you need not change it as it lives long so no extra cost is required. Considering the multiple benefits, it seems lucrative to get your fabrication project galvanized today.

If you are looking to get your fabrication project galvanized, you should register with a famous company to get in touch with galvanizing specialists who can help understand the size of your fabrication project and provide you cost-effective galvanizing solution to make your project maintenance free and corrosion free and make it ever lasting.

You can contact us immediately to discuss your fabrication needs or if you have any queries for galvanizing your fabrication project.

Get in touch with us Call: +91 8000842648

Tanya galvanizers one of the leaders in offering premium quality hot dip galvanizing services to the industrial businesses. With several years of experience in the field, Tanya Galvanizers is one of the most trusted partners of a number of business owners when it comes to hot dip galvanizing services. So, if you need any kind of help with hot dip galvanizing services in India, do not hesitate to contact Tanya galvanizers. The process of hot dip galvanizing is a very useful one since it gives the base metal usually iron and steel a much longer life keeping it free from rust as well as corrosion.

Now, at this point of time, if you are forward to set up your own hot dip galvanizing plant in India, it would not be a very easy task at all. But even in this situation, Tanya Galvanizers could be of a great help. Tanya Galvanizers offers assistance of all sorts for the purpose of setting up of a hot dip galvanizing plant. We offer extremely effective solutions to the users so that they are able to set up their own plant which is completely functional.

Tanya Galvanizers Offers Expert Assistance

Tanya Galvanizers is one of the most trusted and reliable partners in offering expert assistance for appropriately setting up a hot dip galvanizing plant. We at Tanya Galvanizers take care that none of the users face any problems while setting up of the hot dip galvanizing plant.

Why Tanya Galvanizers?

Tanya Galvanizers is certainly one of the best choices when it comes to setting up of a hot dip galvanizing plant because of the following reasons.

• First of all, we take into consideration all the important factors which makes sure everything is done without any interruptions.
• We have a team of experts who are adequately trained and vastly experienced to provide you with the most effective guidance in setting up the hot dip galvanizing plant.
• Ultimately, we make sure that the working conditions of the hot dip galvanizing plant and the safety measures are appropriately followed.

Get Your Products Galvanized at Tanya Galvanizers

So, if you are planning to set up your own hot dip galvanizing plant, Tanya Galvanizers is certainly one of the best choices in this regard.

Get in touch with us Call: +91 8000842648

Hot dip galvanizing is actually a form of galvanization where a coating of zinc is applied to iron and steel for making it more durable in nature. The process is carried out by immersing the base metal into a bath of molten zinc at very high temperatures. Now, if you are looking forward to set up a hot dip galvanizing plant, it would not be a very easy task. At this point of time, a proper and effective consulting service is what comes to the rescue. Tanya Galvanizers is one of the premier hot dip galvanizing consulting service providers so as to guide the users in the right path regarding setting up of the hot dip galvanizing plant.

How Tanya Galvanizers Help?

Being one of the most trusted and reliable hot dip galvanizing consultants, we make sure that none of the users have to face any kinds of problems at the time of setting up of the hot dip galvanizing plant. We begin with helping the users to take into consideration all the important factors so that overall process of setting up of the plant goes on smoothly without any interruptions. With Tanya Galvanizers by you side you need not worry about anything at all. As a hot dip galvanizing consultant, we stress on two of the most vital things which are as follows.

1. Working conditions
2. Safety measures

Working conditions in a hot dip galvanizing plant is a matter of immense importance. We make sure that that working area is kept absolutely neat, clean and tidy. We also make it a point to increase the usage of hoods, extraction ducts as well as proper exhaust fans so as to ensure a good overall atmosphere.

Safety measures are another of the important considerations which we make as a hot dip galvanizing consultant. The safety of the workers as well as the plant is extremely important. This is the reason as to why we take all the necessary steps to ensure an overall safety. The workers need to have a proper eye or face shield, safety shoes, leather gloves, leather aprons, nose masks and a helmet. When we set up the hot dip galvanizing plant, we make it a point to follow the rules so that no problems are faced later and the galvanizing of the base metal in done in the exact way as desired.

Get in touch with us Call: +91 8000842648