Galvanizing of Earthing Material is Integral | Tanya Galvanizers

Galvanizing of Earthing Material is Integral | Tanya Galvanizers

Electricity is considered to be among the most essential of all things that is desired in today’s modern life. Without electricity, living and surviving is just impossible. In the last couple of decades, electrical engineering has developed a lot, thus offering people with superior quality gadgets and materials to make their lives convenient and easy. Although electricity is said to have made lives much easier, several things are to be taken into consideration for having safe use. One essential part of the electrical layout in offices, residences, commercial places as well as on streets is regarded to be earthing material .

It is only when superior quality materials get used that earthing can be termed to be completely safe. The chances of electrocution and short circuit are always there. Every home is said to come with delicate electrical gadgets such as washing machine, fridge, microwave oven, food processor and the like that requires stability in its current supplies.

Its Main Objective

Galvanizing of Earthing Material helps to retain flow stability and offer protection against burns and shocks including from other hazards. The objective behind laying of the earthing is to offer alternative channel to faulty electricity for flowing through. This way, it ensures that the actual current flow is not hampered in any manner and the gadgets and users are kept safe.

Main uses

It is necessary to wisely choose the earthing materials. The types of materials which are necessary to lay the earthing channels have been mentioned below:

  • Earthing pipes: They are commonly called as pipe electrodes and are use generally for power transmission application. It is only the best pipes that are to be used that are created from copper and GI. The pipe needs to be installed easily and come with robust construction, so as to last for a lifetime.
  • Earthing wire: It is an important material that is necessary for earthing. They are created from superior quality GI or copper and could be used in different electronic, automobile and electrical instruments. Also, they are created from the best quality galvanized metal, offering great shock resistance and better durability. The wires are made sturdy and could last a lifetime as hot dip galvanized material is used.
  • Earthing strips: It is necessary to balance thermal and electrical conductivity. These are necessary and found in wide variety of thickness. Range may vary between 3 and 6mm and width of 15 to 100mm. Such strips are created from aluminum, GI and copper.
  • Earthing plates: The residential and commercial places do make use of earthing plates to provide shock resistance. Such plates are developed from galvanized materials to ensure high durability, amazing shock resistance and safety.

                   Read more : Earthing pipes | Earthing wire | Earthing strips | Earthing plates

How to select good quality earthing material?

When trying to search for the best quality galvanizing material for the purpose of earthing, it can prove to be a wonderful decision to make the right decision and to shorten the search time period. There are reputed companies in the domain that does offer its clients with top quality earthing materials that can be used for residential and commercial use.

Click here for more information or Contact us: info@galvanizers.co.in or Call +91 80008 42648.

Frequently Asked Questions – Hot Dip Galvanizing!

Frequently asked questions - Hot Dip Galvanizing

Tanya Galvanizersa prominent galvanizing company of India is known to provide best galvanizing solutions to its clients. Hot dip galvanization as we all know is a process that involves coating iron and steel with a layer of molten zinc so that they become rust free. Catering the small requirements involved during these processes and looking after the nitty-gritty involved in it, Tanya Galvanizers are one of the popular known hot dip galvanizing consultants of India. Let us peep into how it addresses every big and small aspect in order to provide premium solutions to the clients. Below stated are some questions that are adhered by Tanya Galvanizers in providing best services to clients.

  • Why does the galvanized coating thickness depend on the steel thickness?

    In order to create a perfect galvanized coating, it is necessary that iron and zinc are in proportion in a way that they diffuse into one another and are able to create galvanized coating. So, in cases when more iron is taken to react with zinc, one may end up with a thin coat. It is said that a thicker coating can be developed if the steel pieces are thicker as well. Moreover, steel along with phosphorus and silicon plays a vital role in enabling a galvanizing reaction as the galvanized coating thickness is highly dependent on the overall steel chemistry and its thickness.

  • Is hot-dip galvanized steel considered anti-sparking?

    Hot dip galvanized steel are non combustible and anti sparking. The reason behind this is very simple – major coatings are done with zinc. But of course, everything has an exception and same applies here as well that if zinc coating alloys have 30 to 55 % aluminum or if it is penetrated all the way down to the base steel when galvanized steel is struck very hard – there are high chances that the steel could spark!

 

  • Is it safe for food to be in contact with galvanized steel?

    Yes, the contact of food with galvanized steel is considered to be perfectly safe in case of majority of food items. Care should be taken in case of acidic foods as per the norms set by U.S. Food & Drug Administration as it may happen that the acid of the food may react with zinc forming salts which when consumed can cause mild sickness.

  • What type of materials will not galvanize?

    One can find various materials on which galvanized coating won’t be developed. As we all know, for a galvanizing reaction to occur, the much needed metal is iron. Apart from that, if you try to galvanize copper or aluminum, the coating won’t be formed. Additionally, other metals like 400-series stainless steel can’t be galvanized and though chrome-molly steel may develop a coating but will comprise of many bare areas.

Hence, gaining the recognition as one of the best galvanizing plant manufacturers, Tanya Galvanizers who has in-depth solutions and understanding about the hot dip galvanizers, should always be resorted to in case of any kind of galvanizing requirements.

Visit: http://www.galvanizers.co.in for more.

Tanya Galvanizers Acknowledged as One of the Top Galvanize product Suppliers in India

Tanya Galvanizers acknowledged as one of the top galvanize product suppliers in India

World is advancing and so are the innovations. This modern era demands much more than just comfort and to cater these needs, none other than human minds can come at rescue. Technology delivering at its best, has bestowed the world with unique innovations that can’t be replaced by anything else. Life has been just easier with introduction of wonderful mechanisms and is providing a helping hand in almost every field of today.

Talking about one such introduction, there are many big and small industries that provide indirect service to the end users. One such industry is of providing galvanized products that ensures the indirect service of providing safety and security to the people at large. Let us go in depth to know more about such innovation that has secured lives on day to day basis.

Galvanization – a process that is undertaken to prevent corrosion by making a protective zinc coat renders secured solutions for long time. This process not only protects corrosion on the soft metals but in addition even adds strength to the original metal that is uncoated. In short, galvanization refers to any of so many electrochemical processes that are used to add thin layer of another metal in order to prevent rusting.

Out of the various types of galvanized techniques, the one that is much in demand is hot dip galvanizing process. Hot dip galvanization is a process that involves dipping fabricated steel into a kettle or vat that contains molten zinc inside it. Providing distinct advantages over the other corrosion techniques, this process is inherently simple and hence people opt for it largely.

If you are into same industry and are in search of a galvanize product supplier in India, the only recommended resort is Tanya Galvanizers. Considered amongst the top galvanized product supplier, Tanya Galvanizers ensures a perfect trusted solution for long to all its clients. So, hit on to this one stop destination that is in Vadodara which is known to extend its unmatched services all over India.

Tanya galvanizers has accumulated vast experience over the years and gained expertise which can be noticed in the hot dip galvanizing plants installed and commissioned by them for their valued clientele. Being one of the best hot dip galvanize product supplier, it has gathered great popularity across India and has got a large client base. So, if anyone is searching a trusted company to carry out galvanization work, it has to be none other than Tanya Galvanizers of Vadodara, Gujarat that is professionally managed dynamic engineering company engaged in processes like fabrication, hot dip galvanizing, testing and supply of cable trays, raceways and earthing materials. For more information visit: http://www.galvanizers.co.in

Galvanizing consultant

Galvanizing consultant

With technology spreading its wings wide and large, every part of the world is able to experience its effect for good. Yes, the fruits that it has bestowed on humanity are utterly unmatched and incomparable to any inventions by far. And the people are enjoying the comforts and tech savvy products and services with both their hands.

Now, talking about certain areas where technology has really proved to be a boon and has altered the traditional way, one of the major contributions amongst it is providing safety and security in the entire work process of electricity. Earlier, cases of getting current due to some or the other reasons was very high, but with time and with incredible inventions, the world got a secured way of availing electricity and that is due to birth of galvanized services.

With hot dip galvanization process, big industrial areas as well as residential areas can be secured about the safety measures against electric current. So, what is hot dip galvanization actually? Well, it is a technical process that involves applying zinc coating on iron and steel surface to protect against the corrosion. The reason for using zinc while coating is that it has the quality of protecting the base metal by acting as an unreceptive shield between the metal and atmosphere! Additionally, it provides protection even when moderately sized area of the base metal surface is exposed.

This entire process requires a special as a proper accuracy needs to be followed here. Here, surface preparation is considered to be the most important factor in the application of zinc coating on the iron component surface area. If a slightest mistake occurs like inadequate surface preparation, then the entire zinc coating cannot be processed properly and the output will not be accurate. Hence, a proper hot dip galvanizing plant with a master of this subject is a perfect combination towards an accurate solution.

Though there are many such galvanizing consultants in India, it is necessary to contact one that has well past records of serving best galvanized products, proper space or an entire hot dip galvanization plant to cater accurate results and solutions. And the one that serves best fulfilling all the above requirements is none other than Tanya Galvanizers.

The galvanizing consultantTanya Galvanizers, located in Vadodara is one stop destination to avail all the galvanized needs as it has a rapport of serving with best accurate materials and solutions as a whole. Hence, if you are looking for some galvanization company to carry out some work related to hot dip galvanization, without any doubt resort to Tanya Galvanizers and be free with the rest of the things as you’ll be ensured with a perfect and secured solution for sure!

Get Your Products Galvanized at Tanya Galvanizers

Galvanized Product and Services

With technology taking a giant leap every year, people have been blessed with so many comforts through machineries and tech savvy products that now, the absence of any of them can make a large difference to them!  Talking about the high end machineries, it is very important that it’s functioning takes place in a smooth way and this is possible by taking minutest care about every big and small parts of the machinery.

If you are searching for one such galvanized product supplier in Vadodara, it will be none other than Tanya Galvanizers. Tanya Galvanizers is a Vadodara based professionally managed company that is into core dynamic engineering and even into other areas like hot dip galvanizing, testing and supply of cable trays, galvanized earthing products, galvanized earthing strips, fabrication and much more.

Tanya Galvanizers has a very good experience of the entire product range that it serves to the public. It is widely known to provide very good quality products and rendering fully satisfactory services to their valued clientele. With this constant performance from their end, Tanya Galvanizers has managed to build a rapport and a good name in this industry.  Innovation and quality reputation are the two things that they stick on to in order to derive the best performance and results.

Not even the products and services, but the infrastructure at Tanya Galvanizers is even worth praise. The infrastructure is well organized and highly advanced that plays a significant role in its growth and success as a good infrastructure always aids in creating success stories of such industries. Performance highly depends upon the facilities available and at Tanya Galvanizers; one can find a sophisticated infrastructure with a well equipped workshop, modern machines with latest technology, highly experienced engineers and a best team to produce quality products at customized rates.

The services that are majorly offered here are:

  • Galvanizing consultation
  • Galvanizing job work

The products that are offered by Tanya Galvanizers are:

  • Cable trays
  • Galvanized Crash barrier
  • Race ways
  • Earthing strips
  • Galvanized Earthing materials
  • Sub-station structures
  • Hot dip galvanization

If you are in search of a company providing above mentioned products and services in Vadodara, the best and the one and only option that can come to your mind is Tanya Galvanizers. With its continued service of excellence and providing high quality products, it has become the one stop hub for all the people who intend to get such kind of products and services.

For more information: http://www.galvanizers.co.in/products.html

Galvanization: Protection Against Rusting

Hot dip galvanizing is generally used in several industrial applications where protection from rust or corrosion is needed. Industrial galvanizers play chief role in defensive iron, steel and aluminium surfaces from corrosion. The reason of galvanizing is to defend the base steel by preventing rusting. However, one of the most successful galvanizing methods does not occupy any electrochemical deposition. It is known as hot dip galvanizing or simply HDG. The steel or iron base is passed through a molten bath of zinc at 460 degree centigrade of temperature which allows the zinc to bond with the steel or iron base at a molecular level.Zinc paint is the most frequently used repair methods for protection from corrosion. However, here the performance depends on the quality of application. This in turn depends on a number of factors like condition of the steel surface, surface preparation, weather conditions, and the skill of the painter.

A firm offering Galvanizing services must be chosen according to the necessities and that too adhering to the highest quality standards must be chosen. A proper quality control program must be put in place to make certain compliance to the set quality parameters. The value-added services offered by the leading Galvanizer Suppliers or Galvanizer Consultants allow them to score over average industrial galvanizers. So, make sure if the company provides important value-added services like installations. When coating the body of a car it may need an extra coating because of additional rust. In such circumstance they would dip the parts in the galvanizer. It gives an extra thick robust layer. Then a thin layer is applied by using electroplating. This process is called electro galvanization.

It is advisable to hire a company that guarantees quick turnaround and the shortest possible lead times like Prashant Galvanizer Suppliers. Also, customers should make sure that they are allotted a particular time slot according to your galvanizing needs. Renowned and well known Galvanizer Consultants have special employee welfare programs that ensure good health, safety and other benefits for their employees. So, make sure you take this factor into consideration while choosing the right galvanizing service provider for your industrial applications.

With more and more people becoming increasingly aware about environment, reputable Galvanizer Consultants have committed themselves to do their bit to save this planet. For this they use ecologically aware, no-lead zinc bath besides adhering to the international standards for environment management. Choosing a dependable galvanizer supplier is absolutely a well turned-out move.

Tanya Galvanizers – Hot Dip Galvanizing

What is Hot Dip Galvanizing?

Hot Dip Galvanizing is a factory controlled metallurgical combination of zinc and steel that provides corrosion resistance in a wide variety of environments. Hot Dip Galvanizing protects steel from corrosion in two ways. It provides cathodic protection and barrier protection.  It is one of the oldest methods of zinc coating which includes the immersion of a fastener in molten zinc by which Tanya Galvanizers provides corrosion protect finish. This zinc coating provides sacrificial protection to the steel. The process of hot-dip galvanizing results in a metallurgical bond between zinc and steel with a series of distinct iron-zinc alloys. The resulting coated steel can be used in much the same way as uncoated. Galvanized steel can be welded. As zinc is more reactive than iron, the zinc galvanized coating corrodes first, protecting the steel substrate.

At Tanya Galvanizers we take care of the Hot Dip Galvanizing method. Here at the Tanya Galvanizers the Hot Dip Galvanizing process starts by carefully cleaning the surface of the steel to prepare it for galvanizing. After cleaning, the parts are dipped in a flux tank containing (typically) an aqueous solution of zinc ammonium chloride or they are fluxed by passing through a layer of molten zinc ammonium chloride floating on the top of the molten zinc. In the galvanizing tank, the parts are completely immersed in a molten bath consisting of a minimum of 98% zinc. After slowly withdrawing the parts from the molten zinc, the fasteners are spun in a centrifuge while the zinc is still liquid to remove excess zinc. The parts are then either air or water cooled to solidify the zinc and to permit handling.

For over 150 years Hot Dip Galvanizing has had a proven track record of protection in a myriad of applications. Hot-dip galvanized steel strip (also sometimes loosely referred to as galvanized iron) is extensively used for applications requiring the strength of steel combined with the resistance to corrosion of zinc. Applications include: roofing and walling, safety barriers, handrails, consumer appliances and automotive body parts. One common use is in metal pails.  Galvanized steel is also used in most heating and cooling duct systems in buildings. The most important method of inspection for galvanized articles is visual. At Tanya Galvanizers variety of simple physical and laboratory tests may be performed for:

  • Thickness
  • Adherence of the coating
  • Uniformity of the coating
  • Appearance

Hot Dip Galvanizing – An overview

The word ‘galvanizing’ refers broadly to the electro-deposition procedure where any thin layer of any other material is inserted to any item that is made of steel. The core reason of the galvanizing process is to guard the base steel by avoiding the rusting. Though, one of the best galvanizing processes invented by the galvanizer companies does not utilize any kind of electrochemical deposition. This process is known as HDG or hot dip galvanizing.

This type of galvanizers has widely become very popular due to the effectiveness it offers while it comes to the corrosion protection. Actually, in the recent terms, the word ‘galvanizing’ or ‘galvanizers’ is popularly used to mention the process of hot dip galvanizing. In this process, a corrosion resistant four-layer surface or finish is produced on the steel base by using the zinc through the electrochemical procedure. As per the galvanizer consultant companies, commonly iron and steel are passed through any molten bath made of zinc at the temperature of 460˚C in order to protect the metals from corrosion. Among the four layers made up by the hot dip galvanizing consultant companies, the top layer is made of zinc and the underneath three layers are created of zinc-iron alloy. The galvanizer companies use this procedure for all the industrial applications which need the potency of steel while maintaining the resistance to the corrosion.

The method of hot dip galvanizing created by the hot dip galvanizing consultant companies has proved to be much more superior than the other methods like metalizing, paint, electroplate galvanizing or mechanical galvanizing. Besides, this method of galvanizing has come out as one of the most reliable as well as result oriented procedures which meets with all the galvanizing requirements of the clients. Unlike the electroplate method of galvanizing, the process of hot dip galvanizing creates a much durable and thicker coating that makes it very suitable also for the outdoor applications. On another side, the thin coating made by the electroplate galvanizers can be consumed quickly and it results in revealing the steel base of any item to the corrosion.

As mentioned by the galvanizer consultant companies, the hot dip galvanizing leads to the superior protection from any type of rusting or corrosion. The solid zinc-steel alloy layers of the hot dip galvanizing work as an effective barrier. If this barrier gets damaged, then the barrier of zinc works as a sacrificial anode and therefore prevents the corrosion. Additionally, the top most layer of this kind of galvanizing only comprises zinc. So, while it reacts with moisture, oxygen and carbon dioxide presented in the air, it creates a thin but strong film, which is known as zinc patina. It acts as the effective barrier over galvanized zinc coating and guards the item from possible corrosion.

Prashant Galvanizers is one of the reputable galvanizer consultant companies in India which offers manufacturing, installation and consultation services on various kinds of galvanizing procedures including the hot dip galvanizing to the galvanizing, manufacturing and engineering industries.

Manufacturing Process of Hot Dip Galvanizing

The manufacturing process of hot dip galvanizing may vary slightly from plant to plant. The fundamental steps in the galvanizing process in nutshell can be described as under:

The steel articles are dipped into a hot alkaline solution or caustic soda solution to remove dirt, oil, grease, shop oil, and soluble markings for decreasing and caustic cleaning. The article is dipped in rinsing tank containing clean water for cleaning.

Galvanizing-Process

Galvanizing-Process

Second pickling is performed in second pickling tank which contains dilute solution of either hydrochloric or sulfuric acid 10-32% to remove surface rust and mill scale to provide a chemically clean metallic surface. The same article is again washed in rinsing tank containing clean water.The article is then preserved in pickling tank containing dilute solution of either hydrochloric or sulfuric acid 10-12% for first pickling.

Next step is Flux heating system where the steel is dipped in fluxing tank containing usually a zinc ammonium chloride solution to remove oxides and to prevent oxidation prior to dipping into the bath of molten zinc. In the dry galvanizing process, the item is separately dipped in a liquid flux bath, removed, allowed to dry, and then galvanized. In the wet galvanizing process, the flux floats atop the molten zinc and the item passes through the flux immediately prior to galvanizing.

The article is immersed in a bath of molten zinc of 435 to 455 degree Celsius. During galvanizing, the zinc metallurgically bonds to the steel, creating a series of highly abrasion-resistant zinc-iron alloy layers, commonly topped by a layer of impact-resistant pure zinc.

After the steel is withdrawn from the galvanizing bath, excess zinc is removed by draining, vibrating. The galvanized item is then air-cooled or quenched in liquid.

The most important part of hot dip galvanizing shows the value of experience is flux heating system. An experienced and noted hot dip galvanizing consultant in Gujarat Prashant Galvanizers supply Online Flux Filter System that eliminates production downtime. It eliminates or reduces iron content to a minimum in the flux solution which reduces Dross formation in zinc bath. Using Flux Heating system and Online Flux Filter system, zinc consumption is reduced anywhere from 1-2 kg per metric.

The material is due for dispatch after “Passivation” and inspection formalities. Coating-thickness and surface-condition inspections complete the process of hot dip galvanizing.

Hot-Dip Galvanizing In Gujarat

Galvanization is the process of applying a protective zinc coating to steel, aluminum and iron, in order to prevent rusting. The term Galvanization is derived from the name of Italian scientist Luigi Galvani. Although galvanization can be done with electrochemical and electro-deposition processes but the most common and popular method in present time is Hot Dip galvanizing, in which steel parts are submerged in a solution of molten zinc.

Process of coating of thin layer of zinc on iron, steel and aluminum at a temperature of about 860 °F (460 °C) by a bath of molten zinc is called Hot Dip Galvanizing. It is a form of galvanization. Oxygen (O2) in the atmosphere reacts with the pure zinc (Zn) to form zinc oxide (ZnO), which forms zinc carbonate (ZnCO3) by reacting with carbon dioxide (CO2) of the atmosphere. Generally it looks dull gray and in many circumstances it stops further corrosion, protects the galvanized material from the effects of outside elements. Rust resistance is the main cause of widely use of steel, and can be recognized by spangles on the surface (The size of crystallites in galvanized coatings is a visual feature, known as spangle).

Hot Dip Galvanizing is a factory controlled metallurgical combination of zinc and steel that provides corrosion resistance in a wide variety of environments. Hot Dip Galvanizing protects steel from corrosion in two ways. It provides cathodic protection and barrier protection.

Cathodic protection is commonly applied to a coated structure to provide corrosion control to areas where the coating may be damaged.  It may be applied to existing structures to prolong their life.

Barrier protection is commonly applied to a Hot Dip Galvanizing done surface to protect structure from germs in air or water, which prolongs its life and sustainability.

Prashant Galvanizers expertise of nearly 15 years in galvanizing contractor, manufacturer and supplier of India have an experienced and proficient technicians working team for manufacturing Hot Dip Galvanizing plants. They undertake any kind of critical job like tower line angle, channel and pipe of Shipyard Company, fabrication of tower-line, etc.

Most important and notable fact for Prashant Galvanizers is their un-imaginable capability of manufacturing of automatic/manual galvanizing plant system or 2-in-1 hot dip galvanizing plant system. They have earned a name and fame in a short time among the Galvanizers Consultant in India.