Substation Structures

Hot Dip Galvanization with Substation Structures

The pace of development is rapidly increasing in modern times. With this increasing pace, we also need to ensure that the structures that we develop today are durable and sustainable. Fast energy transmission has been instrumental in this growth journey. 

Substation Structures have played a vital role among all mediums created for transferring electricity. This blog will provide you with a brief overview of substations and how galvanized substations are the future. 

What is a substation? 

Substations are used for power generation in a power station. Their transformers assist in the smooth distribution of electricity and reverse the voltage from high to low. Electricity flows through different power plants and substations at different voltages. The voltage changes based on the demand of the consumers and pre-determined targets. Therefore, substations form the backbone in transferring electricity, so it is important to maintain them through hot dip galvanization. 

Hot dip galvanization

Substation structures remain exposed to climate, heat, dust, and pollution. Therefore, it is essential that they are maintained appropriately. To make them durable and sustained for a longer period of time, it is necessary that they are galvanized. 

Hot dip galvanizing makes these substation structures weatherproof and strong, which helps them resist against various external factors that cause harm to them. One of the most important factors in iron maintenance is the prevention of corrosion. Hot dip galvanization also ensures that these structures are corrosion-resistant. 

Hot Dip Galvanization at Tanya Galvanizers 

Hot dip galvanization is not an easy process. It requires tremendous professional expertise and experience to galvanize substation structures to make them appropriate for energy transmission.

We at Tanya Galvanizers possess more than six decades of experience in the galvanizing industry. Our expertise lies in creating hot dip galvanizing structures suitable to the requirements of a substation. We make the finest quality products to ensure the highest satisfaction of our clients. 

We use various metals and alloys like angels, channels, plates, flats, rounds, zinc, primers, and paints to manufacture a galvanizer. At Tanya Galvanizers, we also abide by the highest testing standards through our scientifically developed and intensive inspection and testing processes. 

Prologue 

Don’t let the effects of weather and pollution affect your substation structures. Protect all your substation structures by getting in touch with us at Tanya Galvanizers

Get in touch with our experts today, and they will provide you with end-to-end galvanizing solutions for all your substations structures. 

 

Galvanizing of substation structures

Substation structures are a set of complex equipment made metals consolidated together to ensure reduction of high voltage electricity. It is because of this reason substation structure are placed outside in open places with bare minimum shade covering, since it handles transmission flow. This placement of the substation structures in the open places results in its exposure to natural elements on a regular basis. This results in corrosion of the structure since they are made from metals. Further because of the substation structures primary function it handles a large amount of heat and energy exposure that also contributes to its corrosion. It is because of this reason it is extremely important for substation structure to have proper elementary coating on its metal surfaces in order to avoid corrosion.

The solution to this corrosion issue was defined through galvanization process. Let’s take a look at what is galvanizing process and why it is a must for substation structures.

What is Galvanization?       

For the common approach of understanding galvanizing process refers to the approach that highlights application of a zinc coating to the surface of a metal. The usual metal taken into consideration for the process of galvanization are Iron (Fe) and Zinc (Zn). The process of galvanization is principally utilized as a defensive mechanism to prevent corrosion and, likewise, increment the workable existence of the secured metal segment. When appropriately applied to a steel surface, zinc coatings offer two main types of protection: galvanic protection and barrier protection, which in turn increases the longevity of the metal by protecting it against possible corrosion.

How Galvanization is done on Substation

The process of substation galvanization is carried out coating steel or iron parts of substation by submerging it into a bath of molten zinc. The bath of molten zinc is usually set to temperatures around 840°F (449°C). Once removed from the bath, the zinc coating on the iron or steel’s of substation’s exterior reacts with oxygen in the atmosphere to form (ZnO) Zinc oxide. This Zinc oxide further reacts with carbon dioxide in the atmosphere to form a more compact protective layer known as (ZnCO3) Zinc carbonate. This Zinc carbonate reflects a dull grayish film, which is relatively stable and adheres tightly to the surface of the steel or iron of substation. This results in the zinc galvanizing process to create a chemical balance, which ensures that the zinc is chemically bonded to the underlying metal of substation and becomes part of the steel or metal that is being protected through the zinc galvanizing process.

Why Galvanization is must for Substation

Substation structures are always exposed to natural elements that result in corrosion effect on the metals that are used to develop the substation. Further, with the substation structure continuously functioning with energy resource the corrosion effect increases overtime at a faster pace. Yet substations cannot be shut down because of the important transmission operational role it plays in managing energy. Further the metals used to develop the substation are of huge cost and value and corrosion can result in decay of the metal overtime resulting in rise of maintenance cost. It is because of this reason it is extremely important to galvanize substation structure. Since galvanization process will prevent the substation structure from corrosion and also safe guard it financially from huge losses that may happen because of decay in such costly metals. This in turn will allow substation structures to come across profound advantages.

Advantages of Galvanization on Substation Structure

There are many advantages that a substation structure can enjoy from galvanization. They are as follow:

  • Prevention of metals from corrosion through exposure to natural elements
  • Prevention of metal decay from exposure regular energy transmission
  • Safeguard against huge financial losses because of metal decay and corrosion process
  • Lower the annual maintenance cost
  • One time investment because of galvanization that can create protection for decades

It is because of these advantages that a substation structure can enjoy because of galvanization, it is must for the structure to prevent any physical damages.

So if you own a substation and are looking for galvanization of your substation structure then get in touch with us. We would be happy to help you.

Why Choose Us

At Galvanizer our team work relentlessly to come up with innovation’s that can deliver you ultimate experience of galvanized products. Our multi-lateral testing and development process ensures delivering our client premiere quality of galvanizing process. With decades of industry experience we offer nothing but the best. We provide assistance in helping you select the best galvanizing solution for your metal requirements. To know more on service and business related inquiry get in touch with us.

 

Zinc Galvanizing for Sub Station Structures a must-Tanya Galvanizers

Zinc Galvanizing For SubStation Structures A Must

Substation structures are a set of complex equipment made metals consolidated together to ensure reduction of high voltage electricity. It is because of this reason substation structure are placed outside in open places with bare minimum shade covering, since it handles transmission flow. This placement of the substation structures in the open places results in its exposure to natural elements on a regular basis. This results in corrosion of the structure since they are made from metals. Further because of the substation structures primary function it handles a large amount of heat and energy exposure that also contributes to its corrosion. It is because of this reason it is extremely important for substation structure to have proper elementary coating on its metal surfaces in order to avoid corrosion.

The solution to this corrosion issue was defined through zinc galvanization process. Let’s take a look at what is Zinc galvanizing process and why it is a must for substation structures.

What is Zinc Galvanization Process?

Zinc galvanizing process is one of the most used application of galvanizing process. This process highlights coating a steel or iron object by submerging it into a bath of molten zinc. The bath of molten zinc showcases temperatures around 840°F (449°C). Once removed from the bath, the zinc coating on the iron or steel’s exterior reacts with oxygen in the atmosphere to form (ZnO) Zinc oxide. This Zinc oxide further reacts with carbon dioxide in the atmosphere to form a more compact protective layer known as (ZnCO3) Zinc carbonate. This Zinc carbonate reflects a dull grayish film, which is relatively stable and adheres tightly to the surface of the steel or iron. This results in the zinc galvanizing process to create a chemical balance, which ensures that the zinc is chemically bonded to the underlying metal and becomes part of the steel or metal that is being protected through the zinc galvanizing process.

Why Zinc Galvanization is Must for Sub Station Structure?

Substation structures are always exposed to natural elements that result in corrosion effect on the metals that are used to develop the substation. Further, with the substation structure continuously functioning with energy resource the corrosion effect increases overtime at a faster pace. Yet substations cannot be shut down because of the important transmission operational role it plays in managing energy. Further the metals used to develop the substation are of huge cost and value and corrosion can result in decay of the metal overtime resulting in rise of maintenance cost. It is because of this reason it is extremely important to zinc galvanize substation structure. Since zinc galvanization process will prevent the substation structure from corrosion and also safe guard it financially from huge losses that may happen because of decay in such costly metals. This in turn will allow substation structures to come across profound advantages.

Advantages of Zinc Galvanization on Substation Structure

There are many advantages that a substation structure can enjoy from zinc galvanization. They are as follow:

  • Prevention of metals from corrosion through exposure to natural elements
  • Prevention of metal decay from exposure regular energy transmission
  • Safeguard against huge financial losses because of metal decay and corrosion process
  • Lower the annual maintenance cost
  • One time investment because of zinc galvanization that can create protection for decades

It is because of these advantages that a substation structure can enjoy because of zinc galvanization, it is must for the structure to prevent any physical damages.

So if you own a substation and are looking for zinc galvanization of your substation structure then get in touch with us. We would be happy to help you.

Why Choose Tanya Galvanizers?

At Tanya Galvanizer our team work relentlessly to come up with innovation’s that can deliver you ultimate experience of galvanized products. Our multi-lateral testing and development process ensures delivering our client premiere quality of galvanizing process. With decades of industry experience we offer nothing but the best. We provide assistance in helping you select the best galvanizing solution for your metal requirements. To know more on service and business related inquiry get in touch with us.

Galvanized Sub-station structures are a must | Tanya Galvanizers

With the fast paced industrial development in India the country has seen sea change in every aspects of growth. New structures and technology has been implemented in order to make this development world class. Power plants have played an important role in shaping the future of India. Among all the structures that has been created and implemented sub-station structures have played a major role. Sub stations are very crucial for each and power plants in the country. So if you are wondering what substation structures are then here is a bit of information for you.

What are Sub-station structures?
Sub Station structures are subsidiary stations that are primarily used for the generation of electricity in a power station. It also helps in the distribution and transmission of electricity where transformers are used in order to reverse the voltage from high to low. Generally electricity that is generated flows through several sub stations in between the power plant and the end users. The voltage may change in various steps according to the supply and usage of electricity by the consumers. These structures are an integral part of all power plants and thus it becomes an imperative for them to be durable and robust.

Why is it a must to have galvanized substation structures?
Substation structures are an integral part of every power plant. These structures have great responsibility in generation and transforming electricity from the plant to the end users. These structures remain exposed to natural climatic conditions and thus it becomes an imperative to make these structures durable and long lasting. Hot dip galvanizing is used on these structures to make them weather proof and strong. Galvanizing not only makes these substation structures strong but also corrosion resistant which is very important for any steel or iron structures.

Why will you choose us?
Hot dip galvanizing is no child’s play. It requires a lot of experience and expertise to galvanize substation structures in order to make them perfect for generating electricity and transform it to end users. We at Tanya Galvanizers are pioneers in hot dip galvanizing of substation structures that are made from steel. We never compromise on the quality of our products and that helps us keep all our clients satisfied. We generally use M.S./Aluminium Sheets, Structural Forms namely angles, channels, beam, plates, flats, rounds, etc. along with zinc, primers and paints. We acquire all these materials from reputed companies along with test certificates.

Our prominence in hot dip galvanizing
Tanya Galvanizers is dedicated towards serving this nation with high quality hot dip galvanizing. We carry out intensive inspection process of all our products and services in order to provide our clients with the best possible end products.

Our inspection process involves:
1. Visual Check Test
2. Thickness of zinc coating Test as per IS-6745/IS-4759/IS-3203
3. Adhesion Test as per IS-2629
4. Uniformity of Zinc coatings Test as per IS-2633.
We provide all types of substation structures as well as supporting structures that are galvanized using the best materials and latest technology.

Implication of Galvanize substation structures

Implication of Galvanize Sub Station Structures

When technology and human mind shake their hands with each other, be ready to invite a baby innovation to work in the interest of society. Yes, this statement is very true as technology has all the power which can be properly applied by the talented human brains to gift the world with wonderful innovations.

With one such gift, here is the galvanized product that has become a great help to the people indirectly as it safeguards them with unforeseen electric accidents. With the galvanize process, the wires are made safe avoiding any sort of mishap to occur. There is a full-fledged process known as hot dip galvanization carried out in order to cater these security and safety reasons. Let us know more about the entire galvanized structure available with one of the popular suppliers, Tanya Galvanizers that enables these security solutions.

The sub-station structures i.e. an assembly of equipments that support the main galvanization processes are:

  • Post Insulator
  • Lightening Arrestor
  • Beam
  • Current Transformers
  • Power Transformers

The motive of having Sub-Station Structures is to support power grid components and other electrical equipments.  The fabrication of these Sub-Station Structures is done from latticed angles, Pipes, Plates and other such components.  The galvanize consultant in India – Tanya Galvanizers ensures you with the best of the substation structures that can deliver safe and secured solutions for a long period.

Planned to be used interchangeably, the sub-station structures and switch yard structures work differently. For more information, switchyard Structure is generally applied for the assembly of switches, buses and auxiliary equipment, power circuit breakers, which are used to collect power from the generators of power plant and distribute to the transmission line at a load point. The transmission lines known as the power lines have a minimum of 66KV or above. Protection of substation equipments is the main aim of these transmissions Line Sub-Station Structures where shield wires may also used for communications.

Tanya Galvanizers uses the below mentioned raw materials for their substation structures:

  • Aluminum Sheets
  • Structural Forms – Angles, Channels, Beam, Plates, Flats, Rounds
  • Zinc
  • Primers
  • Paints

Once the raw materials have been converted to a finished product, the supply is carried on with the finish of Hot Dip Galvanized, Primer coated, Enameled paint coated OR Epoxy paint coated. In addition, Tanya Galvanization adheres to inspection wherein a simple physical and laboratory tests is conducted on the random selected samples with the following steps as per the requirements:

  • Visual Check Test
  • Thickness of zinc coating Test as per IS-6745/IS-4759/IS-3203
  • Adhesion Test as per IS-2629
  • Uniformity of Zinc coatings Test as per IS-2633

Thus, providing best quality products, Tanya galvanizers renders these solutions to the power plants, cooling tower manufacturers, Railways, Refinery Projects, Fertilizer Industries, Cement Factories, Petrochemical Projects and many other large scale of industrial units. For more information visit: http://www.galvanizers.co.in/sub-station-structures.html

Get in touch with us via Email: info@galvanizers.co.in or
Phone: (0265) 2632517 (O) / +91 8000842648