Painting A Steel Surface Vs Hot Dip Galvanization To Protect Against Corrosion-Tanya Galvanizers

Painting A Steel Surface Vs Hot Dip Galvanization To Protect Against Corrosion

Hot dip galvanized steel is a steel covered in zinc coating to protect the steel from corrosion. In the galvanizing process, the steel is cleaned and dipped in a bath of molten zinc solution at temperature of approximately 450 degrees.

Liquid zinc sticks to the metal and when the metal is pulled out of bath the zinc gets hardened. As a result there is a really hard outer coating of zinc which protects the inner steel core from corrosion and other types of moisture.

  • Barrier Protection

Barrier protection is the oldest and widely used method for protection against corrosion. It isolates the base metal from the environment. Just like paints, hot dip galvanizing coating provides barrier protection to steel. As long as the barrier is intact, there is no corrosion and the steel is protected. If the barrier gets breached, the corrosion starts.

Two most important properties of barrier protection are abrasion resistance and adhesion to base metal. The impervious and tightly bonded nature of zinc makes galvanizing a good barrier coating. Coating like paint which have pin holes can be penetrated by elements which causes rapid under film corrosion.

  • Cathodic Protection

Cathodic protection is an effective way for protection against corrosion. It requires changing an element of corrosion circuit by introducing a new corrosion element which ensures that the base metal becomes cathodic element of the circuit.

In case of hot dip galvanizing zinc will either corrode or protect to protect the underlying base steel. The cathodic protection ensures that even if the coating gets damaged to the point bare exposed steel, no corrosion will start until the surrounding zinc gets consumed.

  • Zinc Patina

Zinc patina protects zinc coating unlike cathodic and barrier protection which resist corrosion to steel. Zinc begins to corrode when exposed to atmosphere like all metals. Freshly galvanized steel can naturally wither when exposed to dry and wet cycles in the environment.

Fully developed zinc patina is passive and stable film that sticks to the zinc surface and is not soluble to water so it does not get washed off in rain or snow. Zinc patina gets corroded very slowly and protects galvanized coating underneath which brings down the corrosion rate of the steel in the same environment.

As the development of zinc patina takes place, galvanized coating turns in a matte grey color. Zinc patina formation is very important in long-lasting corrosion resistance of hot-dip galvanizing.

Hot dip galvanized coating is resistant to mechanical stress. The resistance is twenty times higher than resistance of PVC coatings and epoxy dust coatings and eight times higher than resistance of epoxy coatings.

One of the advantages of hot-dip galvanizing is there is no doubt about quality as you cannot apply zinc coating to an unclean steel surface while it is possible on the other hand when applying paint.

One of the advantages of hot-dip galvanizing is there is no doubt about quality as you cannot apply zinc coating to an unclean steel surface while it is possible on the other hand when applying paint.

Read more: Can Galvanized Steel be Painted? Precautions to Take

Thus, hot dip galvanizing is a far more lasting and better solution than paint to protect the corrosion of steel surfaces.

Materials Suitable for Hot Dip Galvanizing-Tanya Galvanizers

Materials Suitable for Hot Dip Galvanizing

Hot dip galvanizing process refers to the process of coating the base metal with zinc by dipping the base metal into a bath of molten zinc so as to enhance the durability of the base metal and at the same time prevent it from corrosion. Now, at the time when the decision for galvanizing is finally made, it is to be made sure that the base metal should be appropriately fabricated for high quality galvanizing. There are a number of rules that are required to be followed for perfectly designing the base metal for galvanizing. These rules when applied provides the intended results and ensures maximum protection from corrosion. In an addition to this, following the rules properly also makes sure that the galvanizing personnel is safe, cost of coating is lowered and certainly produces the best quality galvanizing.

At the time of hot dip galvanizing, it is to be made a point that the designer, fabricator as well as the galvanizer should necessarily work together. The proper communication between these three ensures that a wide range of problems during the entire process getting eliminated. Here is a list of the few major steps to be taken in this regard.

  • Removal of soil and grease from the base metal
  • Pickling of the base metal to remove the rust from its surface
  • Fluxing of the base metal for the removal of oxides for the prevention of oxidation prior to dipping into molten zinc
  • Now, galvanizing is done where the base metal is dipped into a bath of molten zinc to form the coating of zinc
  • Then comes the finishing step where the base metal is withdrawn from the bath and the excess zinc is removed by draining by vibrating and for the smaller pieces by centrifuging.
  • Finally, inspection is done to check for any imperfections

Materials Suitable

Almost all of the ferrous materials are suitable for the purpose of hot dip galvanizing. The structural steel metals including the high strength low allow materials are hot dip galvanized after fabrication for obtaining the long lasting protection by the zinc coating.

Here is a list of materials that are suitable for hot dip galvanizing.

  • Cast iron
  • Cast steels
  • Malleable iron
  • Hot and cold rolled steels

Though most of the ferrous materials are suitable for being hot dip galvanized, the characteristics of the galvanized coating so formed is a function of the chemical composition of the material. A reaction between the steel and the molten zinc is the basis of hot dip galvanization which results in the formation of layers of alloy of zinc and iron.

Read more: Hot Dip Galvanizing Process followed at Tanya Galvanizers Vadodara

Why Tanya Galvanizers?

At any point of time, you are looking forward to the premium quality hot dip galvanization services, then Tanya Galvanizers would be the most appropriate choice in this regard. With several years of experience in this field, we aim to offer best hot dip galvanization services so as ensure complete satisfaction among each of the users opting for the same.

Hot Dip Galvanizing Process followed at Tanya Galvanizers Vadodara

Hot Dip Galvanizing Process followed at Tanya Galvanizers Vadodara

Tanya Galvanizers is one of the most trusted, reputed and reliable hot dip galvanizing service providers. The popularity and fame of Tanya Galvanizers can be very well understood since Tanya Galvanizers are the most sought after service provider at the time when it comes to hot dip galvanizing services. But still there are a number of people who are not sure about the exact hot dip galvanizing process followed at Tanya Galvanizers. For them here we have stated the process in details so that all the users are totally clear about the process so followed at the time of hot dip galvanizing by Tanya Galvanizers.

The Process of Hot Dip Galvanizing – Tanya Galvanizers

We all know that hot dip galvanizing is a process of applying a coating of metal on the base material so as to increase the durability, functionality and corrosion resistive power of the base material. In the process of hot dip galvanization, Tanya Galvanizers makes use of a proprietary formulation of the molten metals which necessarily produces the most consistent coating thickness on the base material thereby creating an even as well as enduring finish. So, let us learn about the complete process of hot dip galvanizing at Tanya Galvanizers.

It all Starts with Preparation

The base material so arriving at Tanya Galvanizers which is usually steel first goes through a process of thorough inspection. This is to make sure that the drainage as well as the venting requirements are effectively met. Once the steel is in the staging area, it is handled with extreme care so that the transportation is done quite effectively through the initial process of cleaning. This concludes the process of preparation of steel for galvanizing.

Cleaning the Base Material

The next step cleaning which is one of the most vital part of the overall process of hot dip galvanization. This cleaning process begins with the complete dipping of the base material that is steel in a hot alkali solution for the removal of all organic compounds and dirt. The next step is the acid pickling process that helps in the removal of scale or rust. The ultimate step involved in the process of cleaning is fluxing which helps in the elimination of the surface oxides for the effective promotion of intermetallic development.

Hot Dip Galvanizing

As can be understood from the name, in this step the base material steel is submerged in a bath of molten zinc until the temperature reached is 840 degrees Fahrenheit. At this point of time, zinc reacts with the base material steel for the formation of zinc and iron intermetallic layers on all the surfaces completely leaving not even a minute part. Then it is taken out and cooled which concludes the process of hot dip galvanization.

Read more from our blog: Understanding The Hot Dip Galvanizing Process

Quality Inspection After Dip

This is final step for concluding the overall process of hot dip galvanization. In this step, the galvanized steel is properly cleaned after cooling, then weighed and properly inspected. The use of calibrated instrumentation in this regard makes sure that the quality standards are effectively met along with the thickness of coating, appearance as well as compliance with all of the specifications. All of these are carefully reviewed prior to the final approval of the galvanized steel being ready to be shipped. Now, you have a clear and complete understanding of the hot dip galvanizing process so followed at Tanya Galvanizers. So, for all your hot dip galvanizing needs, do not hesitate to contact Tanya Galvanizers for the best of the services.

Call: (0265) 2632517 / +91 8000842648

The Difference Between Hot Dip Galvanizing and Cold Galvanized-Tanya Galvanizers

The Difference Between Hot Dip Galvanizing and Cold Galvanized

Galvanizing is basically the process of adding a coating on any base metal for the purpose of increasing its strength, efficiency as well as durability. In most of the cases of galvanization, the base metal is steel and zinc is the metal with which the steel is coated. This coating of zinc on stainless steel readily enhances its strength and durability. This is exactly the reason as to why the process of galvanization is so popular. But it is to be kept in mind, that a trusted, reputed and reliable galvanizing service provider like Tanya Galvanizers should be necessarily chosen so as to get the best possible results in this regard.

Now, the process of galvanization is classified into two main types which are as listed below.

  • Hot dip galvanizing
  • Cold galvanized

These two processes of galvanization have the same ultimate motive of application of a coating to the base metal but there are some differences between the two process of galvanization. A detailed explanation of the difference between hot dip galvanization and cold galvanized are as discussed below.

Differences in Terms of Plating

In hot dip galvanization the base metal is dipped into a bath of molten zinc so that a layer of zinc is formed on the base metal where the zinc coat very strongly adheres to the base metal. This process helps in the prevention of the base metal from being corroded thereby enhancing its durability.

On the other hand, cold galvanizing where the zinc salt solution is plated on to the base metal by the process of electrolysis. This process does not involve any kinds of heating. This form of galvanization does not allow the zinc to adhere strongly to the base metal and a wet environment causes the coating to fall off very easily. Cold galvanizing is also referred to as plating.

Differences in Technical Terms

The base metal is first degreased and then followed up with a number of process of like pickling, dipping, drying, immersion in molten zinc & finally cooled in case of hot dip galvanization.

On the other hand, in case of cold galvanizing involves a process of electrolysis of a solution of zinc salt in which the zinc gets deposited on the base metal located at the anode during the process of electrolysis. The base metal so placed at anode during the process of electrolysis goes through the process of degreasing and picking prior to the process.

Differences in the Process of Treatment

Hot dip galvanization is actually a chemical treatment in which an where an electrochemical reaction takes place.

But in case of cold galvanization, a physical treatment takes place in which a layer of zinc just gets brushed on the base metal.

Differences in Function

The base metal is immersed into a bath of molten zinc which forms a uniform layer of zinc on the base metal that strongly adheres to the to its surface thereby enhancing the benefits of the galvanizing process since it resists corrosion, rusting etc. in a much better manner.

During the process of electrolysis in case of cold galvanizing, the zinc is deposited on the base metal at the anode during which is not at all uniform. As it is conducted in a wet environment, the coating layer of zinc falls off quite easily.

Differences in Emissions

Hot dip galvanizing involves much lesser emissions and the galvanized pollutants includes the parts of waste acid pickling mainly.

But the cold galvanized pollutants include parts of electroplating waste, waste acid pickling, liquid waste such as passivation.

Thus, it can be clearly understood that hot dip galvanizing is a much more appropriate and effective option as compared to cold galvanization.

Why Tanya Galvanizers?

At the time of looking forward to the best hot dip galvanizing services, no other option would be as good as Tanya Galvanizers in this regard. With their years of experience and a highly trained team of experts make sure that Tanya Galvanisers is undoubtedly the best when it comes to hot dip galvanization services.

Understanding The Hot Dip Galvanizing Process-Tanya Galvanizers

Understanding The Hot Dip Galvanizing Process

Galvanization is a process in which the base metal is coated with some other material so as to increase the durability, strength as well as functionality of the base metal to a great extent. This is turn is of a great help in enhancing the overall usability of the product. For this reason, the process of galvanization is readily used.

What is Hot Dip Galvanization?

Hot dip galvanization process is the application of a protective coating of zinc on steel so as to increase the durability of steel thereby playing a vital role in the protection of steel from all kinds of corrosion. This is basically the most commonly used methods of galvanization of steel. This process involves submersion of steel which is the base metal in this regard into a bath of molten zinc. Now, since the process involves complete submersion of steel into molten zinc, the coverage is necessarily complete both inside as well as outside. Thus, even if the steel to be galvanized is hollow, the protection is complete thereby making the steel more durable in nature.

How the Process of Galvanization is Carried Out?

The most important part in the process of hot dip galvanization is the preparation of the surface of the steel to be galvanized. It is of immense importance to make sure that the steel to be hot dip galvanized should be completely clean so that the molten zinc is able to form a sound as well as complete metallurgical bond with steel. Now, the overall process of cleaning and preparation of the surface of steel involves the steps that are as listed below.

  • Caustic Cleaning

The process of surface preparation of steel begins with the step of caustic cleaning. As can be understood from the name of the step, it involves the removal of a number of organic impurities such as dirt, grease and oil from the surface of the steel by a hot alkali solution. All the other unwanted substances like asphalt vinyl, epoxies or welding slag is cleaned by mechanical means.

  • Pickling

In this step, scale and rust is removed from the surface of the steel with the help of hydrochloric acid in an appropriate temperature. This step is vital for the purpose of elimination of rust as well as scale from the surface of the steel to be hot dip galvanized.

  • Rinsing

Once the process of chemical cleaning is wrapped up, the steel to be galvanized is then properly washed in water so that the transfer of acid residues to the following stages of galvanization is readily minimised.

  • Fluxing

Fluxing is the ultimate step in the preparation of the surface of steel for the hot dip galvanizing process where all of the oxides are removed and further formation of oxides is prevented thereby playing a crucial role in the promotion of the bonding of the coating of zinc with the steel in the best possible manner.

Now, once the overall process of surface preparation of steel is complete, it is then submerged in a bath molten zinc of approximate temperature of 830 degrees Fahrenheit which contains about 98 percent pure zinc. Then the coated steel is taken out and properly cooled and the hot dip galvanized steel is appropriately ready for use. With this. The process of hot dip galvanization is completed.

Read more: www.galvanizers.co.in/blog/how-we-improve-the-hot-dip-galvanizing-process

Why Choose Tanya Galvanizers?

Tanya Galvanizers is a premier hot dip galvanization service provider where all of the users can be simply assured of getting the best quality galvanized steel. The dedicated team at Tanya Galvanizers taking care of the hot dip galvanization process is adequately trained and vastly experienced so as to necessarily provider the users with the premium quality service. In an addition to this, the experts at Tanya Galvanizers has the required skillset as well as the expertise to make sure the overall process of hot dip galvanization of steel with zinc is carried out smoothly in the best possible way without any kinds of interruptions or problems. So, at any point of time, you are in need of hot dip galvanization services, do not look any further and come to Tanya Galvanizers for getting exactly what you are looking forward to.

Tips-to-Note-While-Earthing-of-Cable-Tray-Tanya-Galvanizers

Tips to Note While Earthing of Cable Tray

Cable tray is basically a system which is used for the purpose of supporting the insulated electrical cables that are used for the distribution of power, control as well as communication. The cable tray may also be used as the Equipment Grounding Conductor or EGC and being highly versatile in nature, there is simply no restriction about where the cable tray can be installed. This is exactly the reason as to why these cable trays are so much preferred. The most important thing to keep in mind at the time of time of installation is the cable tray earthing. Now, at this point of time, here are a few tips to note at the time of earthing a cable tray which are as listed below.

Correct Bonding

At the time of earthing of cable trays, it is to be made sure that the bonding practices so followed should be proper. If an EGC cable is installed on or in a cable tray, then it should be necessarily bonded to each or alternate cable trays with the help of grounding clamps. Apart from providing an electrical connection between the sections of the cable tray and the EGC, the grounding clamp plays a vital role in mechanically anchoring the EGC to the cable tray. This is to make sure that at the time of faulty current conditions, the magnetic forces are not able throw the EGC out of the cable tray.

Avoid Grounding in Bare Condition

It is to be always kept in mind that a bare copper EGC or equipment grounding conductor should never be placed in an aluminium tray. This is because of the chance of electrolytic corrosion of the aluminium tray in case the environment is moist.

Using Insulated Conductors

It would be a very good idea to make use of an insulated conductor for the effective prevention of any kinds of corrosion. The insulation can be removed at the point where the bonding connections are made to the cable tray, equipment enclosures or raceways etc. with galvanized or tin connectors. In an addition to this, galvanized cable trays can be used for an overall effectivity as well as safety.

Why Tanya Galvanizers?

So, at any point of time, you are in need of galvanizing services, no other option would be as good as Tanya Galvanizers. With several years of experience in this field, Tanya Galvanizers would undoubtedly offer you with the best of galvanization services so as to make sure that the purpose is served at its best without giving anyone even a single scope of complaining. 

Get in touch with us call: +91 8000842648

Hot Dip Galvanizing or Zinc Rich Primers for surface protection-Tanya Galvanizers

Which is a better option Hot Dip Galvanizing or Zinc Rich Primers for surface protection

There are a number of methods by which steel is protected from corrosion. One of the most effective methods of effectively protecting steel from corrosion is galvanic protection. This protection simply works by covering the surface of the steel with a metal which will preferentially corrode and protect the steel at the time when it comes with contact with any electrolyte such as water.

All of the metals and their alloys have a characteristic called the electrochemical potential. Now, when the metals that have a high electrochemical potential comes in contact with a metal having low electrochemical potential tend to corrode. This is the reason as to why galvanic coatings are applied to steel since these galvanic coatings have a higher electrochemical potential as compared to steel and as a result the base metal is saved from corrosion whereas the coating is corroded.

Methods of Galvanic Protection

  • There are a number of ways by which galvanic protection is offered to steel for preventing it from corrosion. The most common methods used in this regard are as follows.

Hot Dip Galvanizing Services-Tanya Galvanizers

Hot Dip Galvanisation

  • Galvanising refers to the method of application of a continuous layer of zinc to the surface of steel. In the method of hot dip galvanisation, the steel is dipped into a bath of molten zinc which allows zinc to adhere to the surface of steel.
  • This process involves a lot preparation of the surface of the steel and a number of other steps for the process to be effectively completed.

Zinc Rich Primers –

  • Zinc rich primer is basically a liquid applied coating on the steel that has a microscopic spheres of solid zinc metal that are held together with a resin.
  • There are a number of options for the types of resins to be used. The most commonly used resin for the zinc rich primer is epoxy resin. The coating so formed over the steel help in the prevention of corrosion.
  • Now, it can be clearly understood that both of these methods offer galvanic protection of the base metal steel from being affected by corrosion so as to keep them functional for a longer duration of time.

A Comparison Between the Two Methods

A comparison between the two methods that is hot dip galvanisation and zinc rich primers would prove which of the process is a better one.

  • The service life of hot dip galvanisation is more as compared to the inorganic zinc rich primer which means when subjected to the same conditions, hot dip galvanisation offers a longer protection as compared to the inorganic zinc rich primer.
  • Thus, it is clear that hot dip galvanisation offers more galvanic protection as compared to the zinc rich primers in the same environment.
  • Both hot dip galvanising as well as zinc rich primers can be used with a top coating but many times there is a top coating used for additional protection for the preservation of the galvanic layer and for aesthetics along with the protection of the zinc layer at the time when the service conditions are acidic or alkaline in nature.
  • Now, zinc being amphoteric in nature does well in the pH neutral environments but quickly deteriorates in case of extremely low or high pH levels.
  • This is exactly where surface preparation comes into play. Here, hot dip galvanisation has a better prepared surface without any gaps.
  • But in case of top coating of the zinc rich primers, it needs to be carefully done to release the air in the gaps for properly
  • sealing the surface which is not needed in hot dip galvanisation. Thus, hot dip galvanisation is a better option as compared to the zinc rich primer.

Since, hot dip galvanisation offers a better solution, it is readily used in the crash barriers, cable trays, earthing material and a number of others. But at any point of time, you are looking for hot dip galvanizing services in Gujarat, make sure you choose a trusted and a reputed one for the best solutions. Tanya Galvanisers would undoubtedly be a very good choice in this regard. With its several years of experience in the field of hot dip galvanisation, you can be assured of getting best of the services.

Get in touch with us call: +91 8000842648

Benefits Of Hot Dipped Galvanized Earthing Strips-Tanya Galvanizers

Benefits Of Hot Dipped Galvanized Earthing Strips

The electrical system forms an essential part at the time for planning for adding installations in any of the constructions or any industrial plant. But many times, it is left out during the planning stage and are considered at the time of the final session. This involves a lot of cost and everything becomes very difficult and the smoothness in the overall process is disrupted. This is exactly where the hot dip galvanized earthing strips comes to the rescue. This can necessarily help in the achievement of the objectives in not only a cost effective manner but also help in the smoothening of the overall process. In an addition to this, there are a number of benefits of using these galvanized strips which are as enumerated below.

Durability is Significantly Increased

When the earthing strips are hot dip galvanized, the durability of the earthing strips are increased to a great extent which in turn makes the use of these strips even more functional in nature. Galvanization imparts a longer life to the earthing strips which makes sure that the strips need not be changed at regular intervals.

Great Adaptability

The adaptability of the galvanized strips is just too good and can necessarily fit into any electronic, mechanical as well as industrial design. Most importantly, if there is a plan of expansion on the system that is prevailing, these galvanized strips wold make everything as easy as anything.

Great Reliability

At the time when the earthing strips are hot dip galvanized, it offers great reliability to the users. These are quite efficiently designed and they are not at all vulnerable to damage. Moreover, their flexible design can be installed at any point of requirements without much effort or time.

Enhanced Safety

When an earthing strip is hot dip galvanized, the safety is enhanced to a significant extent. When the earthing strips are galvanized, they become electrical wiring safe and hence plays a vital role in avoiding any kinds of mishap or other damages. These galvanized strips make sure that no moisture is created and channelized through the strip towards the connection of production line.

Maintenance is Easy

The galvanized strips are quite efficient in nature and very easy to use as well. Most importantly, these earthing strips need bare maintenance and is also popularly refereed to as the most trouble free options available. Since they are visible from outside the maintenance checks to be carried out becomes extremely convenient and easy at the same time.

Read more: http://www.galvanizers.co.in/blog/best-galvanized-earthing-strip-manufacturer/

Why Tanya Galvanizers?

Tanya Galvanizers is one of the most trusted and reputed hot dip galvanizing service providers. They have been operating for a number of years as of now and with their experience as well as expertise, Tanya Galvanizers would undoubtedly be the best choice when there is a requirement of hot dip galvanizing services. Moreover, it is quite clear now as to how beneficial it is to use the hot dip galvanized earthing strips and Tanya Galvanizers provides you with the best.


Importance of Cable Tray Galvanizing-Tanya Galvanizers

Importance of Cable Tray Galvanizing

In case of an electrical wiring of various buildings, cable trays are actually a system that is used for the purpose of supporting the insulated electrical cables used to distribute power, control as well as communication. These trays are actually an alternative to electrical conduit systems or open wiring. Thus, it is of immense importance for a cable tray to be perfect in all aspects. Galvanized cable tray is certainly the best-suited option in this regard. The importance of cable tray galvanizing is as listed below.

Increasing Durability

  • Hot dip galvanization of the cable tray makes sure that the durability of the product is enhanced to a significant extent which in turn is of great importance for making the trays even more functional.
  • The galvanized trays need not be changed frequently which is of a great benefit.

Hot Dip Galvanizing Services-Tanya Galvanizers

Offers Greater Protection

  • Hot dip galvanizing of the trays protects them from a wide variety of chemicals and other elements.
  • This, in turn, ensures the wiring of the buildings remain intact without any damage being caused.
  • This corrosion resistant nature of the trays after they are galvanized makes sure that the trays are able to deal with the harsh environmental conditions effectively.
  • Thus, the galvanized trays increase the longevity of the electrical wires significantly.

Safety Quotient Increases

  • When a cable tray is a hot dip galvanized, the safety quotient is readily increased to a great extent.
  • The cable tray on galvanizing makes the electrical wiring safe and thereby plays a crucial role in avoiding any kinds of mishap or other damages.

Adaptability is Great

  • The hot dip galvanized cable trays are such that are a perfect fit to almost any of the domestic or industrial construction.
  • This is owing to the fact of its universal design which ensures the adaptability of the trays to almost all sorts of constructions.

Reduces Maintenance

  • Once a cable tray is a hot dip galvanized, the maintenance is readily lowered since it requires almost zero maintenance and hence great for the electrical wiring that the trays support.

Cost Effective

  • The use of the galvanized trays saves a lot of money for the users. The galvanized tray protects the electrical wires from getting damaged which otherwise would have incurred a lot of investment if those were to be replaced.
  • In addition to this, the cable tray does not get damaged itself and is highly durable as well as corrosion resistant along with very low maintenance thereby saving a lot of money here as well.

Now, at this point in time, it is quite clear as to why hot-dip galvanizing of the cable tray is a mandate.

So, if you are looking forward to cable tray galvanizing services, Tanya Galvanizers should certainly be the best choice in this regard. With several years of experience in the field of providing galvanizing services, you can be assured of getting the best of the services.

Tanya Galvanizers is reputed and trusted name when it comes to galvanizing services and hence wait no more but contact us for the premium quality hot-dip cable tray galvanizing services.

Get in touch with us call: +91 8000842648

How We Improve the Hot Dip Galvanizing Process-Tanya Galvanizers

How We Improve the Hot Dip Galvanizing Process

Hot dip galvanizing is a process of coating the base metal with zinc so as to enhance the longevity of the base metal by the making it rust free as well as corrosion resistant. This is the ultimate reason as to why a number of industries prefer the use of hot dip galvanization process. At this point of time, the each of the hot dip galvanizing plant look forward to the overall improvement of the process. There are a few of the important ways by which the improvement is targeted.

Reduction of Consumption of Zinc and Natural Gas

The first target to improve the hot dip galvanization process is to minimize the consumption of zinc. The continuous and internal processing of the flux solution which keeps the content of iron in the flux bath at a low level. This is turn plays a vital role in the drastic reduction of the generation of the residual products that is zinc ash and iron zinc which are disruptive in nature. Now, as a result of this, the raw materials such as zinc as well as natural gas can be used in a much efficient way thereby promoting a reduction in the consumption.

Improved Galvanization Quality

An improvement in the hot dip galvanization process necessarily means an improvement in the quality of galvanization as well. Each of the hot dip galvanizing plant tries their level best to achieve the best galvanization quality with the application of the latest technology available which enhances the overall process thereby producing the desired output.

Hot Dip Galvanizing Services-Tanya Galvanizers

Elimination of Wastes

Another way of achieving improvement in the hot dip galvanization process is the elimination of wastes as much as possible particularly the hazardous ones. It is necessary to eliminate the transportation of all hazardous wastes and at the same time, it is necessary to avoid the use of all the dangerous chemicals in the hot dip galvanization process.

Increasing the Capacity of the Plant

Another way of improving the galvanization process is by increasing the capacity of the hot dip galvanizing plant. The latest infrastructure should be used and the plant size should also be increased. The use of latest machinery will automate a number of process which reduces the time taken and an improvement in the galvanization process is achieved.

Reduction of Operating Costs

The reduction of the operating costs is another great way of achieving an improvement in the hot dip galvanization process. This can be done by using latest equipment and available technology. This plays a vital role in reducing the cost of operation which improves the process a whole.

So, as an owner of a hot dip galvanizing plant, if you have still not given a thought on the improvement of the hot dip galvanization process, it is high time you should be aiming for an overall improvement of the process.

Get in touch with us call: +91 8000842648