In case of an electrical wiring of various buildings, cable traysare actually a system that is used for the purpose of supporting the insulated electrical cables used to distribute power, control as well as communication. These trays are actually an alternative to electrical conduit systems or open wiring. Thus, it is of immense importance for a cable tray to be perfect in all aspects. Galvanized cable tray is certainly the best-suited option in this regard. The importance of cable tray galvanizing is as listed below.
Hot dip galvanization of the cable tray makes sure that the durability of the product is enhanced to a significant extent which in turn is of great importance for making the trays even more functional.
The galvanized trays need not be changed frequently which is of a great benefit.
Offers Greater Protection
Hot dip galvanizing of the trays protects them from a wide variety of chemicals and other elements.
This, in turn, ensures the wiring of the buildings remain intact without any damage being caused.
This corrosion resistant nature of the trays after they are galvanized makes sure that the trays are able to deal with the harsh environmental conditions effectively.
Thus, the galvanized trays increase the longevity of the electrical wires significantly.
Safety Quotient Increases
When a cable tray is a hot dip galvanized, the safety quotient is readily increased to a great extent.
The cable tray on galvanizing makes the electrical wiring safe and thereby plays a crucial role in avoiding any kinds of mishap or other damages.
Adaptability is Great
The hot dip galvanized cable trays are such that are a perfect fit to almost any of the domestic or industrial construction.
This is owing to the fact of its universal design which ensures the adaptability of the trays to almost all sorts of constructions.
Once a cable tray is a hot dip galvanized, the maintenance is readily lowered since it requires almost zero maintenance and hence great for the electrical wiring that the trays support.
The use of the galvanized trays saves a lot of money for the users. The galvanized tray protects the electrical wires from getting damaged which otherwise would have incurred a lot of investment if those were to be replaced.
In addition to this, the cable tray does not get damaged itself and is highly durable as well as corrosion resistant along with very low maintenance thereby saving a lot of money here as well.
Now, at this point in time, it is quite clear as to why hot-dip galvanizing of the cable tray is a mandate.
So, if you are looking forward to cable tray galvanizing services, Tanya Galvanizers should certainly be the best choice in this regard. With several years of experience in the field of providing galvanizing services, you can be assured of getting the best of the services.
Tanya Galvanizers is reputed and trusted name when it comes to galvanizing services and hence wait no more but contact us for the premium quality hot-dip cable tray galvanizing services.
Hot dip galvanizing is a process of coating the base metal with zinc so as to enhance the longevity of the base metal by the making it rust free as well as corrosion resistant. This is the ultimate reason as to why a number of industries prefer the use of hot dip galvanization process. At this point of time, the each of the hot dip galvanizing plant look forward to the overall improvement of the process. There are a few of the important ways by which the improvement is targeted.
Reduction of Consumption of Zinc and Natural Gas
The first target to improve the hot dip galvanization process is to minimize the consumption of zinc. The continuous and internal processing of the flux solution which keeps the content of iron in the flux bath at a low level. This is turn plays a vital role in the drastic reduction of the generation of the residual products that is zinc ash and iron zinc which are disruptive in nature. Now, as a result of this, the raw materials such as zinc as well as natural gas can be used in a much efficient way thereby promoting a reduction in the consumption.
Improved Galvanization Quality
An improvement in the hot dip galvanization process necessarily means an improvement in the quality of galvanization as well. Each of the hot dip galvanizing plant tries their level best to achieve the best galvanization quality with the application of the latest technology available which enhances the overall process thereby producing the desired output.
Elimination of Wastes
Another way of achieving improvement in the hot dip galvanization process is the elimination of wastes as much as possible particularly the hazardous ones. It is necessary to eliminate the transportation of all hazardous wastes and at the same time, it is necessary to avoid the use of all the dangerous chemicals in the hot dip galvanization process.
Increasing the Capacity of the Plant
Another way of improving the galvanization process is by increasing the capacity of the hot dip galvanizing plant. The latest infrastructure should be used and the plant size should also be increased. The use of latest machinery will automate a number of process which reduces the time taken and an improvement in the galvanization process is achieved.
Reduction of Operating Costs
The reduction of the operating costs is another great way of achieving an improvement in the hot dip galvanization process. This can be done by using latest equipment and available technology. This plays a vital role in reducing the cost of operation which improves the process a whole.
So, as an owner of a hot dip galvanizing plant, if you have still not given a thought on the improvement of the hot dip galvanization process, it is high time you should be aiming for an overall improvement of the process.
Galvanizing refers to the process of addition of a coating on the base metal so as to increase its durability and efficiency. This is the reason as to why galvanizing has emerged to be so much popular. Generally, a coating of zinc is applied on stainless steel for the purpose of enhancing its durability as well as efficiency and hence a preferred process. Now the process of galvanization is categorized into the following.
Hot dip galvanizing
Both of the processes are different from each other but the main motive applying a coat to the base metal remains the same. In order to get a clear idea about the differences between the processes, please read through.
Differences Between Hot Dip and Cold Galvanizing
Some of the major differences between hot dip galvanizing and cold galvanizing are as discussed below.
Hot dip galvanizing involves dipping of the prepared base metal into molten zinc for the formation of a layer of zinc coating on the base metal. This hot dip galvanizing prevents the base metal from being corroded and the coating of zinc adheres strongly to the base metal.
Now, in case of cold galvanizing or also referred to as plating where the zinc salt solution by electrolysis is plated on to the metal which usually does not involve heating of any kinds. Moreover, the wet environment causes the coating to fall off very easily.
Hot dip galvanizing is basically a chemical treatment where an electrochemical reaction takes place.
Cold galvanizing is just a physical treatment where the layer of zinc just gets brushed on the base metal.
In hot dip galvanizing, the base metal is degreased and then followed up with the process of pickling, dipping, drying, immersion in molten zinc & finally cooled.
Cold galvanizing also known as electro galvanized cold galvanizing which mainly involves the process of electrolysis of zinc salt solution where the zinc gets deposited on the base metal placed at the anode during the process of electrolysis. Before using the base metal as the anode in electrolysis, it goes through degreasing and picking.
In hot dip galvanizing, the immersion of the base metal into molten zinc develops a uniform coating of zinc which strongly adheres to its surface and hence much more beneficial in resisting corrosion, rust etc.
In cold galvanizing, the zinc gets deposited on the base metal at the anode during electrolysis which is not uniform and being conducted in a wet environment, the layer of zinc easily falls of.
Thus, it can be very well understood that hot dip galvanizing is a much more preferred process when enhancing the durability of steel or other base metal. This is the reason as to why there is a constantly rising need of hot dip galvanizing services. So, at the time of looking for these services, you need to make sure to choose a trusted and reputed hot dip galvanizing plant in India to get the best results that too at affordable prices.
Galvanizing helps to protect any metal from corrosion. It involves applying zinc coating to a base metal which protects the metal from the environment. The silver color which is visible on the street signs etc. is actually the coating of zinc. Galvanized steel becomes more durable and blends in well so galvanized steel is preferred for fabrication projects. Zinc forms a protective coating on the steel that reduces corrosion and protects the steel from any environmental degradation.
Galvanized steel is considered best for fabrication projects as zinc coating is quick and requires only a single dip. It takes less time to dry and galvanization is a very quick process so the fabrication project can be accomplished quickly and efficiently. Galvanized steel is sturdy and durable and lasts longer than any other coatings. It saves your time. You can remain hassle free as you don’t have to replace it every now and then. You can save lot of energy and time on fabrications projects by using galvanized steel. Galvanizing of steel can be done either by hot-dip galvanization or electro galvanization or pre galvanization. Hot dip Galvanizing is more popular as it is very quick and simple. Galvanizing steel is a cost-effective method as it is fast and requires very less maintenance and is simple to clean. Galvanized steel can be cleaned by simply wiping it sometimes in a year and no strong chemicals are required. Galvanized steel is flawless and reliable and will help to streamline the inspection process. Galvanized steel coating looks good and pleasing to eyes. It blends easily as it as a matte gray finish, you don’t have to paint around it. The color stays permanently and does not fade.
It gives the fabrication project a fresh new look always. If you still want to change the color after few years, you can do that by adding a powder coat as galvanized steel can easily be powder coated. You can choose the color of powder coating as per your desire and design of your project. The powder coating on galvanized steel gives it an innovative look and also makes it more durable.
Fabrication projects designed with galvanized steel look fabulous, are sturdy, long lasting and cost-efficient as galvanizing of steel can be done very quickly and much labor is not required. Galvanized steel doesn’t require regular maintenance and you need not change it as it lives long so no extra cost is required. Considering the multiple benefits, it seems lucrative to get your fabrication project galvanized today.
If you are looking to get your fabrication project galvanized, you should register with a famous company to get in touch with galvanizing specialists who can help understand the size of your fabrication project and provide you cost-effective galvanizing solution to make your project maintenance free and corrosion free and make it ever lasting.
You can contact us immediately to discuss your fabrication needs or if you have any queries for galvanizing your fabrication project.
Tanya galvanizers one of the leaders in offering premium quality hot dip galvanizing services to the industrial businesses. With several years of experience in the field, Tanya Galvanizers is one of the most trusted partners of a number of business owners when it comes to hot dip galvanizing services. So, if you need any kind of help with hot dip galvanizing services in India, do not hesitate to contact Tanya galvanizers. The process of hot dip galvanizing is a very useful one since it gives the base metal usually iron and steel a much longer life keeping it free from rust as well as corrosion.
Now, at this point of time, if you are forward to set up your own hot dip galvanizing plant in India, it would not be a very easy task at all. But even in this situation, Tanya Galvanizers could be of a great help. Tanya Galvanizers offers assistance of all sorts for the purpose of setting up of a hot dip galvanizing plant. We offer extremely effective solutions to the users so that they are able to set up their own plant which is completely functional.
Tanya Galvanizers Offers Expert Assistance
Tanya Galvanizers is one of the most trusted and reliable partners in offering expert assistance for appropriately setting up a hot dip galvanizing plant. We at Tanya Galvanizers take care that none of the users face any problems while setting up of the hot dip galvanizing plant.
Why Tanya Galvanizers?
Tanya Galvanizers is certainly one of the best choices when it comes to setting up of a hot dip galvanizing plant because of the following reasons.
First of all, we take into consideration all the important factors which makes sure everything is done without any interruptions.
We have a team of experts who are adequately trained and vastly experienced to provide you with the most effective guidance in setting up the hot dip galvanizing plant.
Ultimately, we make sure that the working conditions of the hot dip galvanizing plant and the safety measures are appropriately followed.
Hot dip galvanizing is actually a form of galvanization where a coating of zinc is applied to iron and steel for making it more durable in nature. The process is carried out by immersing the base metal into a bath of molten zinc at very high temperatures. Now, if you are looking forward to set up a hot dip galvanizing plant, it would not be a very easy task. At this point of time, a proper and effective consulting service is what comes to the rescue. Tanya Galvanizers is one of the premier hot dip galvanizing consulting service providers so as to guide the users in the right path regarding setting up of the hot dip galvanizing plant.
How Tanya Galvanizers Help?
Being one of the most trusted and reliable hot dip galvanizing consultants, we make sure that none of the users have to face any kinds of problems at the time of setting up of the hot dip galvanizing plant. We begin with helping the users to take into consideration all the important factors so that overall process of setting up of the plant goes on smoothly without any interruptions. With Tanya Galvanizers by you side you need not worry about anything at all. As a hot dip galvanizing consultant, we stress on two of the most vital things which are as follows.
Working conditions in a hot dip galvanizing plant is a matter of immense importance. We make sure that that working area is kept absolutely neat, clean and tidy. We also make it a point to increase the usage of hoods, extraction ducts as well as proper exhaust fans so as to ensure a good overall atmosphere.
Safety measures are another of the important considerations which we make as a hot dip galvanizing consultant. The safety of the workers as well as the plant is extremely important. This is the reason as to why we take all the necessary steps to ensure an overall safety. The workers need to have a proper eye or face shield, safety shoes, leather gloves, leather aprons, nose masks and a helmet. When we set up the hot dip galvanizing plant, we make it a point to follow the rules so that no problems are faced later and the galvanizing of the base metal in done in the exact way as desired.
Hot dip galvanization is actually a form of galvanization which involves the coating of iron and steel products with the help of zinc. This process basically alloys with the base metal’s surface at the time when the metal is dipped in a bath of molten zinc with the temperature being at about 449 degrees Centigrade. Now, if you are looking forward to hot dip galvanizing services in Gujarat, you can get it easily since there are a number of services providers. But at this point of time, you need to make sure to choose a trusted, reputed and an experienced service provider. The process of hot dip galvanizing comes with a number of solid advantages which is why it is so much preferred.
Prevention of corrosion of the base metal is the ultimate benefit of hot dip galvanization which makes the utilisation of the base metal much more efficient. In an addition to this, hot dip galvanizing makes the base metal quite durable in nature thereby giving it a long life.
Hot dip galvanizing offers an extremely competitive first cost. This is because the overall cost of galvanising is much cheaper as compared to the application of other forms of coating. The process of galvanization is a completely mechanised one which takes place in a closely controlled process in a hot dip galvanizing factory.
This process is a completely reliable one since it is a simple, straightforward and at the same time a closely controlled one. The thickness of the coating so formed are regular and predictable as well.
Hot dip galvanization is a very quick and prompt process which takes only a few hours to be completed. On the other hand, any complicated system of painting might take up to week for completion. Therefore, hot dip galvanization saves a lot of time.
The coating so formed by the procedure gets metallurgically bonded with the base metal which is extremely beneficial and most importantly no other procedure has this feature.
This procedure involves the complete dipping of the base metal into molten zinc, thereby providing a complete coverage of coating which is highly advantageous.
So, now it is quite clear as to how important is hot dip galvanizing for the base metal and how it enhances the quality of life of the metal as well as its functionality to a great extent for making it more usable.
Crash barriers are an extremely important for the safety of the road which is the main reason as to why these barriers need to be free of rust. This is exactly what is the primary target of crash barrier galvanizing. Therefore, the process of galvanization is extremely important for the purpose of durability of the crash barriers. So, if you are looking forward to premium quality crash barriers galvanizing services, then Tanya Galvanizers would be the ideal choice in this regard.
Uses of Crash Barriers
The uses of crash barriers are huge. One of the most common use of the crash barriers is on the roads. These are specifically constructed for the prevention of accidents and the use of these barriers are more common on the expressways as well as the highways. The crash barriers serve as a good layer of protection in the mountain roads which help in the prevention of the vehicles from falling down from the cliff. In an addition to this, the crash barriers are readily used in the tracks for car racing, chemical plants, mines, airports, as a surrounding for the water bodies and a number of other similar places.
Now, it is clear how important the crash barriers are and therefore it becomes even more important to maintain the durability of these as much as possible. At this point of time, the hot dip galvanizing Vadodara comes to the rescue. This is because the process of galvanizing is what makes these crash barriers more durable in nature. Galvanizing is nothing a process in which a protective coat of zinc so that the original product of iron is kept free from rust. This results in lowering the cost of maintenance and at the same the durability of the product increases to a great extent. Utmost care needs to be taken so that the process of galvanizing the crash barriers is carried out in the appropriate way for the proper maintenance of the crash barriers.
Why Tanya Galvanizers?
Whenever the need of galvanizing arises, it would be ideal to contact Tanya Galvanizers to get the best of the services. One of the major reasons so as to choose Tanya Galvanizers is that only premium quality zinc is used. This makes the process of galvanization juts perfect so that it serves its ideal purpose. Moreover, with several years of experience in this field and trained staffs is able to provide the best results.
Hot dip galvanizing is the form of galvanization where steel and iron are coated with zinc. The zinc alloys with base of metal. This technique of galvanisation is highly practiced as it provides improvement of life and durable nature of steel.
It is highly beneficial if the products are to be used in corrosive environments. Hot-dip galvanizing dramatically improves the longevity and durability of steel. This is especially important in highly corrosive environments. Hot Galvanizing plants are dedicated to practicing this process.
At times, it happens that the natural weather conditions are as such which supports corrosion. At this point of time, it is quite important to protect against corrosion. The hot dip galvanising services are quite essential for Crash barriers, Cable trays and earthing materials.
Metal Crash Barriers also called Highway Guardrails have become a necessity today. Road safety and security are of utmost importance and the metal crash barriers help in aiding it by absorbing the impact energy during accidents. It acts as an additional infrastructural support. It consists of W-beam, Post/spacer, end section and fasteners. Thus, hot dip galvanization for the W-beam, Post/spacer and fasteners are extremely important for safety as well as security. Both the W-beam and Post’s channel section use hot rolled sheets, 3mm 2.67mm thick and 5mm thick respectively. Both are hot dip galvanised according to the standards set by the regulating authority. In case of the fasteners the bolts, nuts and washers hot dip galvanization is required and most importantly this needs to be done in accordance to IS 1364 and IS 1367 of grade 4.6 MS.
The hot dip galvanizing services are also available for cable trays. These cable trays are used to give support to the electrical cables that are insulated and utilised in distributing power, communication and control in the electrical wiring of a building. Hot dip galvanizing is necessary in this regard as corrosion of these can lead to catastrophic results which clearly proves how important it is for the prevention of any kinds of disastrous results or outcomes. Also, it aids in making it longer lasting and durable.
Similarly, for earthing strips, the services of hot dip galvanization. Earthing is conducted to connect the metallic parts of electric machines and equipment to the earth plate or earth electrode with use of thick wire that is conductive. Earthing is done to avert dangers due to discharge of electric energy. Providing hot-dip galvanization for these strips helps ensure appropriate effective efficient and safety in the working of the machines of the industry.
It is extremely important to follow the proper practices of preparation of metal before galvanization is done. The metal is cleaned to remove all contaminants using caustic chemicals and then rinsed followed by further treatment through pickling.
Galvanization is a process where a protective layer of zinc is coated on iron or steel. It is done for the prevention of rusting or getting damaged. One of the most used methods of galvanization is hot-dip galvanizing. In this process, the parts of steel or iron are dipped into molten zinc to give that protective layer of covering. This is the reason as to why the users look forward to some of the high – quality hot dip galvanizing services. After the process, the hot dip galvanized steel becomes durable in nature which is immune to rust, or any other potential damages. However, being durable and strong doesn’t mean that it requires no consistent care. Maintenance and cleaning of hot-dip galvanized steel are utterly necessary.
Maintenance and cleaning
Refrain from exposing the galvanized steel in an open environment. It can cause harm to the coating and corrosion might occur.
Keep your galvanized steel products away from dissimilar metal such as brass and copper.
Refrain from consistent abrasive cleaning for the protection of the coated layer. It is better to avoid abrasive washing completely. Abrasive washing can erode the protective layer on the steel and the zinc can fade.
Use alkaline-based cleaners. Then simply wipe it with a soft cloth after rinsing the product with water.
Do not store the galvanized products for a long time in a dimly lit area, where ventilation is poor. It is to be made sure the storage has enough ventilation and is perfectly dry.
Cleaning of the surface
Don’t scrub harshly on the surface and neve ever use a hard plastic bristle brush to clean the products.
For the general cleaning ordinary laundry soaps can be used which would be basically perfect. For harsh areas, use the cleaning materials that are used in cleaning trucks and cars. Fresh water is to be used for wiping the soap away. Mild stains will go away with water wash easily.
Paints can be removed easily by thinners. If scrapping is required, do it with wooden or plastic scrapers.
Following these tips for cleaning and maintenance would keep the coating intact without creating any kinds of problems.